Reduction of training time for operators! Display work procedures on a projector to guide assembly work!
We would like to introduce the operational case of the Projection Picking System (PPS). The "Cell Production Solution" is a system that utilizes PPS to support cell production. With projection from a projector, it can display a variety of information such as images and text. The picking area for parts is projected visually, and a poka-yoke function provides warnings for mistakes. It can also be linked to the tightening signal of a torque wrench. 【Features】 ■ Displays work procedures using a projector to guide assembly tasks ■ By establishing standard operations, anyone can produce products with consistent quality ■ Helps reduce training time for workers ■ Can also link to the completion signal of the torque wrench ■ If the number of tightenings is incorrect, the poka-yoke function will cause the shelf to light up red and a buzzer to sound *For more details, please refer to the PDF document or feel free to contact us. 【LIVE Showroom Now Open】 We are conducting a "LIVE Showroom" utilizing the web for easy access. If you are interested, please check the link below.
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basic information
【Flow】 1. Set up a drawer shelf containing the parts for the model to be produced on the assembly stand where the projector is installed. 2. Scan the barcode of the instruction sheet to project the work instructions using the PPS, and then take out the parts from the illuminated drawer. 3. If an incorrect part is attempted to be taken out, the shelf will light up red and a buzzer will sound. 4. Follow the displayed work instructions to perform the assembly. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【In such a workplace】 ■ For workplaces facing challenges in training work procedures due to small lot production ■ For workplaces dealing with quality issues such as incorrect items and shortages ■ For workplaces that have parts of multiple models placed around the shelves and want to reduce the work area *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Aioi System provides comprehensive support for our customers' challenges in manufacturing and logistics operations through various system proposals, including the "Digital Picking System" (DPS) and the next-generation picking assistance system "Projection Picking System" (PPS) that uses projectors. We aim to ensure that our customers' factories and logistics centers operate in the smartest way possible, achieving the optimal form of logistics systems through a low-wiring network. You can rely on us for improving picking efficiency and supporting digital transformation (DX). Our Digital Picking System (DPS) enhances work efficiency and accuracy in logistics and manufacturing sites both domestically and internationally, boasting a track record of over 5 million units delivered in 73 countries worldwide. Our uniquely developed "AI-NET" is a low-wiring network system that can transmit power and data using two polarity-free wires. Based on this technology, we contribute to improving accuracy and efficiency in manufacturing and logistics around the globe. We offer total solutions that include the latest solutions combined with AGVs and external devices.