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  6. Plastic recycling and energy utilization e-PEP system

Plastic recycling and energy utilization e-PEP system

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e-PEP Plastic Clean Energy System

last updated:Mar 08, 2023

エルコム
エルコム
  • Official site

Capable of handling various composite materials, mixed plastics, and contaminated plastics generated in manufacturing and distribution. Energy utilization on-site after the plastic is used.

The e-PEP system can process used plastics that are difficult to recycle, such as composite materials with mixed types of resins, into resin fuel within the company, allowing for the circular use of energy. The following benefits can be expected per system: ■ Reduction of waste plastic = Cost reduction for disposal Approximately 100 tons of waste plastic reduction annually → Reduction in traditional disposal costs. ■ Self-generated energy = Fuel cost reduction Reduction of approximately 90,000 liters of existing fuel annually → Achieving energy savings and cost reduction for heating equipment. ■ Reduction of environmental impact = CO₂ reduction Up to 290 tons of CO₂ reduction annually. It can also be utilized for measures against the Plastic Resource Circulation Promotion Act.

    Garbage disposal, central dust collection, laundry, compressor
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Plastic recycling and energy utilization e-PEP system

2000603364.png
2000603364.png
  • Related Link - http://www.elcom-jp.com/e-pep

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basic information

The e-PEP system consists of a fuel conversion device that regenerates used plastics into resin fuel and a resin fuel boiler (hot water and steam specifications) that uses the regenerated resin fuel as its main fuel. <Features> 1. Approximately 70% of the energy from general-purpose plastics can be converted (excluding nylon and PVC). 2. The high calorific value of plastics can be converted into clean energy with 70% efficiency without waste. 3. The fuel conversion process is simple. Rigid plastics only require crushing, while flexible plastics can be crushed and then compressed for fuel conversion. 4. Compact design. Installation and operation can be done in-house. No handling qualifications or legal inspections are required for installation due to the boiler's heat transfer area being less than 5 m². 5. 'Evol' meets exhaust gas regulation values. It can be connected and operated without affecting existing equipment. It enables energy conservation within the company by using plastic energy as a supplementary heat source. ● We are currently running a campaign called "Let's Discover the Value of Your Used Plastics." We are holding online briefings regularly. Please feel free to inquire. ● We provide total support from simulation to installation and operation. Please feel free to contact us even for just a consultation.

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Applications/Examples of results

■ In the food distribution industry Utilizing fish boxes, food trays, and packaging sheets as fuel for energy use within the company - Reduction of waste plastic disposal costs - Improvement of collection rates under the Container and Packaging Recycling Law and reduction of outsourcing costs - Used as hot water boilers in cleaning and processing lines → Reduction of fuel costs ■ In the plastic-related manufacturing industry Utilizing scraps and losses from the manufacturing process as fuel for energy use within the company - Reduction of disposal costs for scraps, etc. - Used as steam boilers in the manufacturing line → Reduction of fuel costs ■ In agricultural production areas Utilizing sheets for agricultural houses and seedling pots as fuel for energy use - Reduction of disposal costs for agricultural waste - Used for heating agricultural houses → Reduction of fuel costs ■ In remote islands and fishing grounds Utilizing drifting and washed-up waste as fuel for energy use in the area - Reduction of disposal costs for washed-up waste - Used for hot water in cleaning lines at aquaculture and seafood processing plants → Reduction of fuel costs - Coastal environmental conservation

Detailed information

  • e-PEP-e-vol.png

    Resin fuel boiler Evol. Product image

  • e-VOL-drawing.png

    Evol shape diagram

  • e-PEP-stella.png

    Resin compression molding machine Stella product image

  • stella-drawing.png

    Stella Outline Diagram

  • e-PEP-kudak.png

    Image of the KUDAC resin crusher product

  • kudak-drawing.png

    Kudak outline diagram

Line up(3)

Model number overview
EV-H1-A Resin Fuel Boiler Evolve
ST1-A Resin Compression Molding Machine Stella
KDA-B055 Resin Crusher Kudak

catalog(4)

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e-PEP System Plastic Clean Energy System

e-PEP System Plastic Clean Energy System

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e-PEP System Creation of Energy + Energy Saving Diagnosis Report Information

e-PEP System Creation of Energy + Energy Saving Diagnosis Report Information

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Resin fuel hybrid boiler Evol.

Resin fuel hybrid boiler Evol.

PRODUCT
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Plastic pelletizing / Resin compression molding machine "Stella"

Plastic pelletizing / Resin compression molding machine "Stella"

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Company information

エルコム

エルコム

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We are an innovation company that develops new solutions with unique ideas and technological capabilities, in harmony with the Earth's environment and social needs. 【Vision】 We want to create things that benefit the Earth. Our commitment to the environment is the driving force behind Elcom. The name "ELCOM" represents communication between the Earth and humanity. We engage in manufacturing with a paradigm shift mindset for a future where the Earth and people coexist. 【Technology】 Since our founding in 1991, we have adopted a fabless model. Our strength lies in our flexible creativity and development capabilities. The technological prowess that shapes our ideas is the foundation of product development, and collaboration with partner companies that share our vision serves as the driving force behind product development. 【Mission】 "The environmental burden behind development." Solving this is our mission. ELCOM is focused on developing products that play a venous role in industry, reducing the environmental burden arising from arterial industries, and working towards the realization of a sustainable society.

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