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  6. [Case Study] Collecting and Analyzing Log Data to Aim for Optimization

[Case Study] Collecting and Analyzing Log Data to Aim for Optimization

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last updated:Apr 25, 2024

パシフィック湘南
パシフィック湘南
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For material supply and calls during trouble. Collecting and analyzing log data, aiming for optimization [measurement equipment manufacturing factory].

【Introduction Factory】 Measurement Equipment Manufacturing Factory 【Purpose】 Supply of parts and emergency calls during troubles Collect log data 【Factory Size】 Four-story concrete building Approximately 50×35m; multi-level 【Equipment Configuration】 15 Slim-type transmitters in two colors 1 One-sided receiver with LAN specifications 2 Portable receivers for factory use (receiving only red numbers) 2 Portable receivers for factory use (receiving only green numbers) 4 Repeaters 1 Set of log data collection CSV generation software 【Operation】 ★ The person in charge of supplying materials and the person in charge of help response (floor leader) are separate, each carrying a portable receiver set to receive only red numbers and another set to receive only green numbers. ★ 10 transmitters are installed on the 3rd floor and 5 on the 2nd floor. When workers want to request parts supply, they transmit a red number. In case of emergencies, such as troubles, they transmit a green number to call the responsible person. ★ Data collection with log data collection software A LAN display receiver is installed on the 3rd floor, connected to a computer to log data. The times and counts of when red and green numbers were called and cleared can be tracked, providing guidelines for personnel allocation and equipment layout changes.

    Call deviceothersOther office supplies
3be3fe9903e95dbf95560d18c613939a.png

[Case Study] Collecting and Analyzing Log Data to Aim for Optimization

3be3fe9903e95dbf95560d18c613939a.png
3be3fe9903e95dbf95560d18c613939a.png
  • Related Link - https://www.sonnettekun.com/example/factory/

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basic information

【What is a Wireless Andon System】 ★ It is a system that allows workers to easily call for assistance (from supervisors or forklifts) when they need to replenish parts or require help. ★ Since it is wireless, installation is simple. Compared to wired devices, it significantly reduces initial and relocation costs. ★ Workers only need to press a button. This eliminates interruptions in work and reduces variability in individual work efficiency, thereby increasing overall production efficiency. ★ The person in charge can concentrate on other tasks until called, eliminating the need for unnecessary rounds and improving efficiency. ★ It can also be integrated into devices to automatically transmit numbers. ★ Various products can collect log data or notify through a rotating light. 【Slim Type Transmitter with Two Color Specifications and LED Flashing Function】 A short press (less than 1.5 seconds) sends a red number. A long press (more than 1.5 seconds) sends a green number. To distinguish between short and long presses, the slit in the center of the transmitter lights up red during a short press and green during a long press.

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Applications/Examples of results

This is a partial list of companies that have introduced the 【HELP Call Wireless Andon System】 and 【Truck Call One-Touch Call】. - Askul Corporation - Okiden Cable Co., Ltd. - Omron Automotive Electronics Co., Ltd. - Olympus Medical - Canon Inc. - Kansai Okamura Manufacturing Co., Ltd. - Glory Products Co., Ltd. - Sagawa Global Logistics Co., Ltd. - Sankyo Tateyama Co., Ltd. - Sumitomo Electric Industries, Ltd. - Senko Co., Ltd. - Daikin Industries, Ltd. - Daiwa House Industry Co., Ltd. - Takano Foods Co., Ltd. - Denso Corporation - Toshiba Corporation - Toyo Rubber Co., Ltd. - Toppan Printing Co., Ltd. - Toyota Motor Corporation - Toyota Body Co., Ltd. - Nagano Olympus Co., Ltd. - Japan Automobile Federation (JAF) - Panasonic Corporation - Fujitsu Peripheral Co., Ltd. - Fuji Electric Co., Ltd. - Futaba Industrial Co., Ltd. - Honda Motor Co., Ltd. - Mitsubishi Electric Corporation - Yamato Logistics Co., Ltd. - Yamaha Motor Co., Ltd. - LIXIL Corporation - Rinnai Corporation

Detailed information

  • スリム型_ライトグレー.png

    Slim-type transmitter. By attaching a magnet, it can also be used as a wall-mounted version.

  • 受信表示機.jpg

    One-sided reception display device You can easily see the called number at a glance. With a 5-frame display, you can tell the order in which the calls were made.

  • ?アプローチ工場版(3大メリット).jpg

    Benefits of Wireless Andon Systems Introducing the benefits of implementing a wireless Andon system that leads to increased work efficiency.

  • こうせい.JPG

    Wireless Andon Package System Introducing Sonnet-kun, which can be easily installed without customization.

  • トヨタ.JPG

    Customer Interview This is an interview article with a customer who has implemented a wireless andon system. We share the story from the initial motivation to the implementation. It is reputed to contribute to visualization.

catalog(6)

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Wireless Andon System "Log Data Generation Software"

Wireless Andon System "Log Data Generation Software"

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Wireless Andon System Brochure (Reference Cost Included)

Wireless Andon System Brochure (Reference Cost Included)

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Wireless Andon Sonnet-kun Case Study Interview

Wireless Andon Sonnet-kun Case Study Interview

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Case Study Collection of the Wireless Andon System "Sonnet-kun" Volume 1 Part 1

Case Study Collection of the Wireless Andon System "Sonnet-kun" Volume 1 Part 1

TECHNICAL
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Case Study Collection of the Wireless Andon System "Sonnet-kun" Volume 1 Part 2

Case Study Collection of the Wireless Andon System "Sonnet-kun" Volume 1 Part 2

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Wireless Andon Package System Comprehensive

Wireless Andon Package System Comprehensive

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パシフィック湘南

パシフィック湘南

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Domestic production ensures reliable quality, and our strength lies in nationwide support. You can trust us with specific low-power wireless communication that is resistant to radio interference. Our products are widely used in restaurants, factories, and medical settings. Our team of wireless specialists, focusing on Andon systems, pocket bell systems, and transceivers, is here to help solve your problems. We also offer comprehensive after-sales support, so feel free to contact us for maintenance or inquiries. For anything related to call bells, buzzers, pagers, wireless Andon, simple nurse call systems, and other calling solutions, please consult us. We will propose the most suitable equipment for problem-solving.

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