Predictive maintenance with AI: Bearing anomaly diagnosis AI - vibGazer
vibGazer
Strongly supporting bearing maintenance with the introduction of AI, contributing to the creation of factories that never stop.
vibGazer can perform high-precision normal and abnormal judgment. <Overview> The bearing abnormality diagnosis AI 'vibGazer' focuses on the vibration data of bearings in rotating drive systems such as motors. The AI model quickly detects signs of abnormalities and notifies you before the equipment fails and stops. <What vibGazer can do> - High-precision normal and abnormal judgment - Estimation of abnormal types - Predictive maintenance: forecasting failure timing With "reactive maintenance," where repairs are made each time equipment fails, the operational rate decreases. In "preventive maintenance," where regular replacements are made including equipment that is still usable, costs may increase. If "predictive maintenance" can forecast the timing of equipment failures, replacements can be made at the moment abnormal signs are detected, allowing for a balanced operation between costs and operational rates. "Predictive maintenance" was technically challenging, but it has become feasible with the advent of AI and deep learning.
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basic information
vibGazer digitizes vibrations and realizes "predictive maintenance" through AI. It comprehensively analyzes vibration intensity, frequency, and time changes to detect anomalies. Additionally, by continuously collecting data, it predicts the timing of failures. This minimizes losses caused by sudden failures and maintenance that is performed with a buffer.
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Applications/Examples of results
Examples of bearing abnormality diagnosis - Diagnosis of complex vibrating machinery - Difficult-to-measure areas such as high or narrow locations - Manufacturing lines that cannot be stopped
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MoreSon Japan Co., Ltd. leverages over 40 years of experience and technology in software development to meet our customers' expectations across a wide range of industries and diverse product areas. We provide the technologies and methods that society demands today in a reliable manner to our customers. Under this mission, our company has acquired a broad range of expertise with a fearless attitude towards transformation. We will continue to unite our efforts to create new value in order to respond to the expectations of our customers and society with "more." To understand our customers' operations and challenges and provide the truly needed technologies, we have assembled experts from various fields.