A groundbreaking poka-yoke system using motion capture.
Acuity Corporation
We use cameras for motion capture to detect the positions of markers attached to tools.
Real-time confirmation of work processes from the actions of tools and operators, detecting and providing feedback on process errors on the spot. This achieves improvements in QCD (Quality, Cost, Delivery) in the manufacturing site through the prevention of mistakes and log management. Challenges that can be solved: SOLVE1 Want to prevent human errors that occur during production. SOLVE2 Want to reduce costs associated with the production process. SOLVE3 Want to visualize work progress and results to streamline deadline management.
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basic information
The assembly work check system is a system that can be introduced without changing the current environment to prevent work omissions and procedural mistakes. Since it tracks the position of tools and workers in real-time, it allows for management of work progress without relying on visual inspections. High-precision acquisition of tool positions It senses the positions and movements of the tools being used and the workers' hands in real-time. The sensors can be customized and designed to fit the specific work requirements. Additionally, the sensing space can be constructed to match the work environment. Therefore, it can be implemented in various sites regardless of the size of the environment or the objects involved. The system's sensing is highly accurate, and it can also determine posture and angles in real-time, making it possible to navigate work postures. Integration with existing PLCs and digital tools It is possible to integrate with the signals from the PLCs and digital tools currently in use. The assembly work system can either send the acquired information to the PLC or receive information from the PLC to convert it into data, accommodating the development of either system. Visual feedback through progress status display It supports screen displays of progress status, allowing for visual representation of colors and judgment results.
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Applications/Examples of results
Automotive industry Precision machinery industry Heavy industry Can be used at all sites involving assembly work.
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Company information
Kyoni Co., Ltd. is a specialized trading company for machine tools with 75 years of history. Since its establishment, we have been active as one of the key agents for companies like NACHI-FUJIKOSHI, and our features are as follows: 1: Construction of Robot Systems We have been involved in the sales of industrial robots and automation systems for over 40 years, boasting numerous implementation achievements for customers in the automotive, construction machinery, industrial machinery, and food industries, centered around our specialized robot promotion department. We offer comprehensive proposals not only for robots but also for automation devices and AGVs. 2: Sales of Chinese Tools and Products We began importing and selling Chinese cutting tools ahead of the industry in 2005, and to date, we have implemented them for over 2,000 customers across Japan, achieving reductions in production costs. We carefully select only high-quality manufacturers that have a proven track record in Japanese and foreign-affiliated companies in China. 3: Sales of Hydraulic Equipment and Construction Support With over 75 years of rich experience, our team of about 20 qualified personnel will solve various hydraulic issues for our customers. We can handle not only hydraulics but also electrical, mechanical equipment, transportation-related issues, and water treatment, providing total repair and construction services within factories. Our sales offices are located in Tokyo, Nagoya, Kanagawa, Chiba, Gunma, and Yamagata in Japan.