A case where the automation of connector attachment and detachment in the vehicle-mounted motor inspection process reduced the takt time by 90%!
At the inspection site of a vehicle motor manufacturer located in the Kanto region, round metal connectors from a domestic manufacturer are used in the motor inspection process. The method for attaching and detaching these metal connectors is a screw-in type, and the connectors were manually fitted in three places on a single jig. Additionally, to prevent the terminals from bending during diagonal insertion, the work had to be done carefully and took a considerable amount of time. Therefore, the introduction of Salton's "one-touch connector" was implemented. As a result, the tasks that were originally performed by multiple workers were completely automated, reducing the takt time by about 90%. With the reduced need for manpower in the inspection process, labor and time could now be redirected to other work processes. [Case Study] ■ Challenges - Manual work could no longer keep up with the electrification of vehicles. ■ Effects - 90% reduction in takt time. *For more details, please refer to the PDF document or feel free to contact us.
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The industrial connectors we handle are widely adopted in Japan's key industries and cutting-edge technology fields, including power-related applications, Shinkansen (bullet trains), linear motors, the Shinkai 6500, computer power supplies, and medical devices. We are not just an importer of electrical components. With a well-established inventory system and thorough checks on incoming and outgoing shipments, we pride ourselves on being a team of connector professionals that provides technical services, enabling us to promptly respond to customer requests for special specifications through close information exchange with our suppliers.