Low-cost, ultra-wear-resistant piping "FRP-coated wear-resistant bend pipe"
ING Tough Coat Bend Pipe
Are you experiencing issues such as wear during the air transport or slurry transport of powder particles, which has caused holes to form in the piping?
This product is a low-cost, ultra-wear-resistant bend pipe created from an idea. It can be easily and quickly tough-coated for a wide range of bend pipe dimensions. The "ultra-wear-resistant bend pipe" we offer is a "wear-resistant bend pipe" that has a wear-resistant metal welded onto the outer circumference of the base steel pipe, with a fiber-reinforced plastic coating layer formed around it. [Reference Example] Before introduction: A 200A SGP elbow pipe developed holes due to wear in less than a year. Annual costs associated with maintenance and inspections were incurred. After introduction: By adopting the ultra-wear-resistant bend pipe, the lifespan of the elbow pipe was extended to four years, leading to a reduction in total maintenance and inspection costs. [Features] ■ Excellent impact resistance ■ Ultra wear resistance ■ Significant reduction in manufacturing costs ■ Reduction in total equipment costs ■ No need for dimensional changes *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Structure】 1. The structure is designed so that the effect of the tough coat can be demonstrated after the base steel pipe has worn and the wear-resistant metal is exposed. 2. By using a simple manufacturing method to weld wear-resistant metal to the outer circumference of the base steel pipe and ductile cast iron pipe, it can be easily manufactured even for complex shapes such as small-diameter steel pipes, Y-shaped, and T-shaped special steel pipes. 3. There is no need for any special dimensional changes to existing piping or flanges, and they can be installed and used as is, just like before. *For more details, please refer to the PDF materials or feel free to contact us.
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Applications/Examples of results
[Reference Use] ■ Air transportation of bulk materials… coal, cement, silica sand, sintered ore, grains, wood, etc. ■ Slurry transportation of bulk materials… landfill soil, blast furnace slag, copper concentrate, etc. We are active in all areas of bulk materials. *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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Initially, SGP piping was used for transporting spherical metal through the air, but within less than a year, it was perforated as shown in the photo, and replacement work and maintenance costs became a significant burden. By switching to tough coat vent pipes, the lifespan was extended to four years, leading to a reduction in maintenance costs.
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Company information
ING is a company aiming to be an authority on wear resistance through metal alloys.