[Presenting case study materials] From wooden packaging to all cardboard packaging. Achieving efficiency through stacking and reduction of packaging materials!
We would like to introduce a case study of packaging improvement using reinforced cardboard "Naviace." Maruyama Manufacturing Co., Ltd. is a manufacturer primarily engaged in the production and sale of power sprayers. When exporting their "self-propelled remote-controlled power sprayer" to South Korea, we proposed packaging that allows for overseas transportation and contributes to efficiency and the achievement of SDGs. [Challenges] × The use of wood required fumigation treatment and disposal of industrial waste at the destination. × The domestic packaging was simple, making stacking impossible. × Separate packaging of accessory parts posed risks of damage and loss during transportation. In response, we proposed "all cardboard packaging." [Improvements] ◎ Eliminated wood by using a Navi-pallet with laminated materials to support products weighing 160 kg with wheels. ◎ Achieved high-efficiency loading with strength capable of withstanding three layers of stacking. ◎ Innovated the shape for product fixation, reducing packaging materials by placing parts in dividers. ◎ Enabled fixation with a laminated wheel stopper, improving efficiency. As a result of this initiative, we received the Large and Heavy Goods Packaging Award at the "Japan Packaging Contest 2020." *For more details, please refer to the materials. We are also offering a "case study collection" that introduces other improvement examples.
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**Awards Received by Our Company (Partial List)** < JAPAN PACKAGING CONTEST > 2020 Large and Heavy Goods Packaging Division Award "Contributing to Achieving SDGs Goals - All Cardboard Packaging for Self-Driving RC Power Sprayers" 2019 Japan Star Award / Ministry of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award "Master Carton" 2016 Large and Heavy Goods Packaging Division Award "Cardboard Packaging for Aircraft Seats" 2015 Logistics Award "Improvements through the Adoption of Paper Joints for Large Copier Packaging" 2014 Appropriate Packaging Award "Cardboard Bulk Packaging" ...and many more *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.*
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*For more details, please refer to the materials. Feel free to contact us as well.*
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In August 2023, our group company, Fukuno Cardboard Industry, completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). We expanded and relocated our facilities for the production of reinforced cardboard "Navi Ace" and cardboard pallets "Navi Palette." This strengthens our supply capacity from the Kanto region to the Tohoku region, and we have also renamed the company to "Navi Ace Kanto Co., Ltd." to establish a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Navi Ace/Navi Ace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts, machinery, and electronic devices to chemicals and food sectors. ■ Company Overview Company Name: Navi Ace Co., Ltd. (formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Sales Office/Logistics Center: Kameyama City, Mie Prefecture Kakegawa Factory: Kakegawa City, Shizuoka Prefecture Navi Ace Kanto: Itakura Town, Ora District, Gunma Prefecture