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  6. ✨Injection Molding of ABS Resin Case Study Part 1: Injection Molding✨

✨Injection Molding of ABS Resin Case Study Part 1: Injection Molding✨

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last updated:Oct 20, 2020

甲南
甲南
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Injection molding is suitable for producing complex shapes and thin products, accommodating everything from large items to small parts, with short processing times, making it ideal for mass production.

Multicolored patterns and intricate designs can also be printed. ABS film printing It is possible to transfer print vibrant films onto processed ABS molded products. Popular products are actively used in various places!

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IMG_6229

✨Injection Molding of ABS Resin Case Study Part 1: Injection Molding✨

IMG_6229 JP 縮小.jpg
IMG_6229 JP 縮小.jpg
  • Related Link - http://www.kounan.ne.jp/service/injection.html

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basic information

Injection molded products Injection molding refers to molded products made using thermoplastic resin through injection. It is suitable for producing complex shapes and thin products, accommodating everything from large items to small parts, with short processing times, making it ideal for mass production. ABS resin is a type of synthetic resin, a general term for acrylonitrile, butadiene, and styrene copolymer synthetic resin. The name ABS is derived from the initials of the raw materials. The common heat resistance temperature is 70 to 100°C.

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They are used in various plastic products such as game consoles, smartphone covers, and electronic devices.

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Introduction to vacuum forming and pressure forming processed products.

Introduction to vacuum forming and pressure forming processed products.

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Konan Corporation Company Profile

Konan Corporation Company Profile

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[Example] Resin Injection Molding Products: Bending Tube / Plastic Sponge

[Example] Resin Injection Molding Products: Bending Tube / Plastic Sponge

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Sponge Sample Book / Plastic Sponge

Sponge Sample Book / Plastic Sponge

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Water-stopping packing processing examples (composite products of molded items and sponge)

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To prevent water leakage in rubber molded products, we received a request to attach a packing, and we proposed using Eptsealer tape, which has high waterproofing properties. When we created a prototype in the shape of a ring with a slit in one place, there were concerns about water leakage from the slit, so we consulted again about the shape for manufacturing. We proposed a new design by adding a slit to the inner diameter of the ring to eliminate the seam, making it possible to attach it to rubber products as well. We were appreciated for our precise solutions to the concerns and the high level of our processing technology, and our processed products were adopted.

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Recommended for water resistance, heat resistance, earthquake resistance, soundproofing, chemical resistance, etc. ✨ "Eptsealer" ✨

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This is a highly flexible Eptsealer that shuts out vibrations, sound, water, and other disturbances by being applied in the gaps between materials, products, and machinery. It is primarily composed of EPDM rubber, which offers heat resistance and chemical resistance (to acids and alkalis), providing excellent performance among general-purpose rubbers. Thanks to advanced foaming technology, it has become a low-density and flexible foam material. The cell structure comes in two types: independent bubble type and semi-independent semi-continuous bubble type, allowing it to meet various demands through different foaming techniques. It is effective in areas exposed to intense impacts and vibrations, such as door mirrors, tail lamps, air conditioners, and door speakers.

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Shock absorption, cushioning material, vibration damping, high-performance sponge "PORON"

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✨I wonder what kind of material would be good to use here? A high-performance sponge that can withstand heat, absorb shocks, and meet various other requirements!✨ "PORON" is a high-performance urethane foam with a high density, extremely fine, and uniform cell structure. It has very low compression set, excellent sealing properties, and superior thickness and dimensional accuracy. Additionally, it excels in energy absorption and is a material that is hardly affected by contamination. Kōnan Co., Ltd. provides various processing methods using the high-performance sponge PORON for our customers. Examples include: - Mobile devices - Automotive parts - Feet for furniture (chairs, TVs, etc.) - Consumer products (shoes, sports equipment) - Civil engineering and construction - Railways and aircraft, among others It is also active in various other fields.

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Introduction of ABS + elastomer molded products case studies

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Elastomers and ABS resin, which can be processed like plastic Elastomers and ABS resin are materials that can adapt to various shapes, and by combining these two, the range of products can be further expanded. Basic Information An elastomer refers to a polymer material that has properties intermediate between rubber and plastic, specifically a thermoplastic material that can be processed like plastic and exhibits significant elasticity. ABS resin is a type of synthetic resin, a general term for copolymer synthetic resins made from acrylonitrile, butadiene, and styrene. The name ABS is derived from the initials of the raw materials. The common heat resistance temperature is between 70 and 100°C.

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Building materials, supplies and fixtures manufacturers

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Konan Co., Ltd. processes and sells industrial materials, industrial supplies, and lifestyle-related products using various materials, primarily sponge (foam), and is making daily progress to be of service in diverse industries. For over 50 years since its establishment, we have handled various products that contribute to all fields and industries with the spirit of our management philosophy, "relentless pursuit and effort," focusing on the processing of soft foam (sponge). During this time, we have not only introduced new equipment in a timely manner to meet the diverse needs of our customers but have also focused on proposal-based sales by promoting in-house IT and building external information networks. In terms of quality control, we have always regarded obtaining ISO certification as a top priority and are committed to establishing and maintaining an even better management system in the future. Moving forward, we aim to be a company that can create better "monozukuri" (manufacturing) together with our customers by leveraging the technology and experience accumulated since our founding, while also making various proposals through new ideas and creativity.

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