It enables the inspection of the shape of the side/internal surface of cylindrical workpieces, as well as inspections for scratches, dirt, patterns, and printing quality of text and images.
The corn side viewer enables the inspection of the side shapes of cylindrical molded products, which has traditionally been difficult, as well as inspections for scratches, dirt, and printing quality for designs and text. Additionally, by simplifying the inspection method, it allows for the realization of inexpensive inspection equipment.
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basic information
■ Corn Side Viewer - The Corn Side Viewer is an optical system that uses lenses and mirrors to facilitate product inspection. - By using the Corn Side Viewer, it is possible to inspect both the top and side surfaces of caps used for PET bottles with a single camera. - The center of the image captures the top surface of the cap directly, while the surrounding area displays the side surface. ■ Software - The images captured using the Corn Side Viewer (corn images) can be difficult for the human eye to interpret. - When displaying detected defect areas, it is easier to confirm them if they are shown as expanded (normal image) like a band. - To enable this type of display, we provide software called "Cone" that converts corn images into normal images. - Cone rapidly converts corn images from the camera into normal images and has the following basic functions: - Input function from the camera - Conversion from corn images to normal images - Saving function for corn images and normal images - Corn images and normal images can be saved in bitmap and PNG formats.
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Applications/Examples of results
- Inspection of the top and side surfaces of caps used for PET bottles - Inspection of the top and side surfaces of components such as plug heads
Detailed information
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The cap of the PET bottle I want to inspect.
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Original image of a PET bottle taken with a corn side viewer.
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An image of a pet bottle cap taken with a corn side viewer and converted into a banded format using software.
Company information
Fit is a small lens manufacturer that handles everything from special optical systems to general optical systems, from telecentric lenses to fisheye lenses, and from lens design to prototyping and mass production, all while being praised for its speed and cost-effectiveness. They also support image processing.