It is possible to perform mesh generation, analysis, and post-processing in the same environment!
Simerics MP+ is a fluid analysis software designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid analysis software Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsation and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The biggest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automobiles and construction machinery, such as vane pumps for power steering and CVTs, and trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. In particular, please see the actual mesh creation and movement in a demonstration!
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basic information
(1) Automatic generation of calculation meshes! Even for complex flow paths, automatic generation of calculation meshes is possible with simple button operations. Additionally, for pump chambers involving rotation/volume changes, high-precision calculation meshes can be automatically generated using a dedicated mesh creation module. It is possible to automatically execute the movement/rotation/deformation of high-precision meshes without tedious tasks. (2) Fluid analysis of various gear pumps is possible! Simerics MP+ has mesh creation capabilities for various pumps, including different gear pumps, making it easy to perform calculations for a variety of pumps. It also has a mesh creation function for valves, allowing for calculations of flow paths that include valves, and coupled analysis is possible as well. (3) More accurate modeling of aeration/cavitation! It includes a high-precision cavitation model, allowing for the prediction of non-condensable gas expansion and vapor generation due to cavitation. (4) Calculation of free surface flow As a new feature, the calculation of free surface flow has become possible. It is now also possible to analyze the oil being scooped up inside the gearbox and the oil suction from the oil pan during pump startup.
Price information
The price may vary depending on the options, so please feel free to contact us.
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Applications/Examples of results
Simerics MP+ is primarily used by automobile manufacturers and automotive component manufacturers in Japan, with numerous achievements in applications such as oil pumps for automatic transmissions (AT) and continuously variable transmissions (CVT), as well as engine oil pumps. Globally, it has a wide range of applications not only in the automotive industry but also in various other sectors. Examples of global achievements by the developer can be found at: http://www.simerics.com/testimonials/ In addition to overseas use, many companies in Japan that have already purchased multiple fluid analysis software packages also acquire it for the ease of use, improved accuracy, and reduced computation time in analyzing volumetric pumps such as gear pumps and vane pumps. A case study on fluid analysis of a vane pump using "Simerics MP+" was published in KYB Corporation's KYB Technical Report No. 53 OCT. 2016. [Prediction of Vane Pump Characteristics through CFD Analysis] https://www.kyb.co.jp/technical_report/data/no53j/03_technology_explanation_01.pdf
Detailed information
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Automobile engine
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[Case Study] Simulation of the Lubrication System of an Automobile [Fluid Analysis] Coupling between the External Gear Pump and the Pressure Regulating Valve
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[Analysis Case] Automotive Lubrication System [Fluid Analysis] Coupling of Internal Gear Pump and Spool Valve
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[Analysis Case] Simulation of Gear Pump Self-Priming Performance [Fluid Analysis] This is a simulation of a gear pump when drawing engine oil from the oil pan of a car. It is calculated using free surface flow (VOF).
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VOF analysis of the fuel tank Free surface analysis of the fuel tank
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Automobile underhood analysis
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Aerodynamic analysis of motorcycles
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[Analysis Case] Coupling of Piston Pump and Valve [Fluid Analysis] Cross-section: Magnitude of Velocity Valve: Pressure
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[Analysis Case] Coupling of Fuel Injection Pump and Valve [Fluid Analysis] Gas Volume Fraction
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into a system that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend of digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to improve operational efficiency. In line with this trend, our company provides a solution aimed at enhancing efficiency in research and development environments, which is the Laboratory Information Management System (LIMS). This software includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.