Dust removal and collection device, microbubble method "Geocleaner"

basic information

【About the Mechanism and Structure】 Dust is fed into the device, where it comes into contact with microbubbles and is stirred for processing. Water is sprayed in a manner similar to a shower in a bath. The water is reused in a circulation system, collecting dust in a cartridge. No processing agents such as filters, coagulants, or flocculants are used. With a simple structure that relies solely on water, it does not create secondary pollution and keeps running costs low. It effectively collects powders, dust, dirt, putty, primer, polishing powder, and fumes. The mist also targets oil mist generated during painting and metal processing. If the dust contains unpleasant odors or flammability, its effectiveness is further enhanced. 【Usage and Installation Method】 Please install it as a general local exhaust or dust collection device at the dust generation point and connect it to the duct. It can accommodate a wide variety of dust types, including dry dust, wet dust, high-temperature dust, explosive dust, oil smoke, and oil mist, among others. To effectively collect dust, it is essential to select the appropriate specifications for the dust collector and its surrounding equipment (fans, hoods, ducts, etc.) based on the properties of each type of dust and the factory environment. 80% of installations are replacements from existing equipment.

Price information

The installation space and structure of the factory will be considered, so everything will be custom-made with a quote provided. The estimated price for the main unit is around 2 million to 5 million yen. Additional costs will be incurred for hoods, ducts, dampers, control panels, etc. The type of dust (such as grinding, cutting, crushing), the conditions of generation, and the method of generation (such as scattering or accumulation) will determine the appropriate selection of the shape and material for the hood, duct, dust collector, and fan. For more details, please contact us.

Price range

P5

Delivery Time

※Everything will be made individually.

Applications/Examples of results

**[Customer Introduction]** Dust collection and dust removal example: N Acoustic Equipment Manufacturing Co., Fukuoka Prefecture Installed local exhaust in the center section of the duct. **Background:** Different fillers are mixed for painted items. As a result, sludge management is challenging, and during exhaust, a large amount of dust becomes airborne, accumulating on the factory roof, prompting considerations for improvement. **Request:** They wanted to test with different pigments and binders to confirm dust collection capability, while also considering operational effort and cost to decide on a dust collector. **Feedback:** While there are some viscous residues, it is acceptable at this level, and most importantly, there is almost no external dust emission. The microbubble method is appreciated. They also mentioned that their application to the labor standards office passed, and they obtained a management classification of 1. **[Industries Introduced]** Industrial machinery, machine parts factories, food processing machinery, electrical equipment, electronic components, semiconductors, automobiles, transport heavy machinery, printing industry, industrial waste operators.

Detailed information

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  **To Overcome the Weaknesses of Filter Methods** 1. The filter method collects dust using filters, which frequently become clogged. This requires either shaking off the dust or replacing the filter, leading to significant maintenance effort and costs. 2. If regular maintenance (cleaning) is difficult to manage, the work area becomes covered in dust that cannot be collected. Dust adhering to products can lead to defects, negatively impacting the finishing quality and resulting in increased costs due to rework or disposal. 3. Dust particles collected by the filter can re-escape over time, spreading within the factory and to nearby residences. This could lead to complaints and potential warnings from authorities due to inspections. **As Candidates for Dust Removal and Collection Devices** While there are many expensive and high-performance dust collectors available, they often become large and complex in structure and configuration, leading to high running costs and sometimes requiring dedicated management personnel. The GeoCleaner has a relatively simple structure and configuration, preventing the re-escape of collected dust, and uses tap water, making it a suitable candidate for consideration in future model discussions.