Monitoring manufacturing plants and water treatment facilities in real-time using temperature, vibration sensors, and water level sensors.
As various devices are connected to the internet, it has become possible to edit, analyze, and utilize data that was previously buried. By using sensing systems, maintenance operations that traditionally relied on analog measuring instruments and human senses can be digitized. Analyzing and utilizing the accumulated information can lead to more stable production. ■ Sensing System ⇒ With temperature and vibration sensors and arm cameras, we monitor manufacturing factories and water treatment plant equipment in real-time! ⇒ The accumulated data is used for alert notifications and fault prevention! ■ Product introduction video: https://youtu.be/zCinRwEHtYw
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basic information
- Features A system that allows monitoring of collected data using a transmitter equipped with a vibration sensor capable of wireless communication at 920 MHz. (Depending on the type of sensor installed, it can also measure temperature, current, humidity, and water level.) By setting arbitrary alarm values, abnormalities can be confirmed on the screen, and monitoring is possible on tablet devices other than the monitoring PC through cloud connectivity. The transmitter is powered by either a 100V power supply or batteries, and the sensors can be easily installed using strong magnets, eliminating the need for extensive construction. The vibration sensor is a 3-axis accelerometer designed to withstand fine vibrations below 1G and vibrations up to 16G. There are proven installations in large motors at plants and precision machinery factories. - Benefits of Implementation It has a waterproof and dustproof design, making it durable enough for outdoor plant equipment. The transmitter can be easily installed with magnets, and by setting up the monitoring PC for LTE communication, it is possible to view the monitoring screen from a remote location. The data measurement cycle can be set according to the application and is reflected in real-time on the monitoring PC's graph. (Data can also be output in CSV format.)
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Delivery Time
※The delivery date may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
- Purpose This is an easily installable sensing system that contributes to reducing maintenance work, improving operational efficiency, and minimizing labor. The installation method uses magnets and 920MHz wireless communication, eliminating the need for wiring work. There are two types of transmitters: battery-operated and AC100V types, allowing sensing in locations without power, at heights, or in restricted areas. The collected data can be managed by area through an excellent application, displaying the status of monitored targets on a map or photo. - Examples of Achievements Steel mills Machinery manufacturing plants Water treatment facilities Crushing plants, etc.
Detailed information
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By setting any alarm value, you can check for abnormalities on the screen when they occur.
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By configuring the monitoring PC for LTE communication, you can view the monitoring screen from a remote location.
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Company information
At Yutaka Corporation, we consistently design, manufacture, construct, and maintain plants for processing and producing materials such as gravel, sand, crushed stone, and cement used in highways, airports, railways, and buildings. With our headquarters in Kyoto and offices in Sendai, Saitama, Fukuoka, and Kagoshima, we are capable of nationwide support. Additionally, our group company "Sugiyama Manufacturing" in Gifu Prefecture further enhances our ability to meet a wide range of needs. We provide one-stop solutions for various requests such as "I want to improve existing equipment," "I want to increase production efficiency," and "I want to create new equipment from scratch." Our sales team will first visit your company to understand your needs, so please feel free to consult with us.