Contributing to the safety of 10 million vehicles worldwide each year!
We are stably mass-producing high-precision, complex-shaped parts, with approximately 40 million seatbelt components produced annually. - Mass production of complex-shaped parts using only cold forging (without cutting). - The transition from die-casting to cold forging contributes to cutting-free production, high strength, and reductions in weight and cost. - The transition from welding to metal clinching increases strength and enables automation for mass production.
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basic information
Industry: Automotive (Seat Belt Components) Processing: Cold Forging (No Cutting), Cutting Processing, Press Processing, Heat Treatment, Plating, etc. (Including Partner Companies) Region: Kansai (Nara Prefecture), Kyushu (Kagoshima Prefecture) - Domestic Production Materials: SB25, S10C, S45C, SWCH15K, SWCH25K, AW7075, etc. (Iron, Aluminum) Quantity: 1,000 to over 500,000 pieces/month We also support overseas (in English) and ship internationally. 【What is Cold Forging?】 Forging is broadly divided into three types: 'Hot Forging,' which processes materials heated to around 1200°C; 'Warm Forging,' which processes materials heated to around 600°C to 800°C; and 'Cold Forging,' which processes materials at room temperature. Cold forging is characterized by its high dimensional accuracy and beautiful surface compared to other forging methods. Advantages: Excellent dimensional accuracy, strength, mass production, and reduced material loss compared to cutting. Our company is a professional in automotive parts manufacturing and cold forging. Please feel free to contact us.
Price range
P1
Delivery Time
※The delivery date varies depending on the product and quantity, so please feel free to contact us.
Applications/Examples of results
Seat belt parts
Company information
We mainly manufacture important safety components (such as seat belts and airbags) and parts that require precision, such as engines. Utilizing precision cold forging technology, we can produce complex-shaped products in high quality and in large quantities consistently. Additionally, leveraging our extensive experience and knowledge in mass production, we can provide proposals that consider mass production from the prototype stage. Please feel free to contact us! **Strengths of iiDZKA** We handle everything in-house from manufacturing design to mold design, prototyping, mass production prototyping, and mass production. We have a complete quality control and assurance system, enabling us to achieve mass production of high-quality products in a short lead time. **In-house Mold Design/Manufacturing** We design and manufacture molds in-house and possess dedicated equipment for mold manufacturing. We respond to diverse customer needs, including complex-shaped products. We can also respond quickly to design changes and process improvements. **Manufacturing Locations** Headquarters: 493 Nenarakaki, Yamato-Takada City, Nara Prefecture Hari Factory: 767 Tsuge Baba-cho, Nara City, Nara Prefecture Kagoshima Factory: 3043-8 Kusu, Kamou-cho, Aira City, Kagoshima Prefecture We can simultaneously develop multiple projects, allowing for efficient development and prototyping through the decentralization of development (design change) workloads and collaboration between business locations.
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