This is a remote monitoring system for doors installed on overhead doors of logistics warehouses and thermal doors and insulated overhead doors of refrigerated warehouses where temperature control is important.
"KOSMOS" (Kongo Smart Multi Monitoring System) is a remote monitoring system for doors that utilizes IoT technology. It shares data with KMS (Kongo Maintenance Support System) regarding the operational status of doors, the number of openings and closings, as well as the surrounding temperature and humidity. This enables automatic recording and monitoring of temperature and humidity necessary for HACCP compliance, and allows for the management of the operational status of truck berths, facilitating efficient planning of inbound and outbound shipping operations. By reducing the opening time of doors to minimize cold air leakage, it helps lower electricity costs and contributes to energy-saving effects. ★ Awarded the Special Prize in the Service & Solution category at the MCPC Award 2020 ★ At the MCPC Award 2020, "KOSMOS" received the Special Prize in the Service & Solution category. The MCPC Award 2020 recognizes cases that have achieved results in "business efficiency," "performance improvement," "customer satisfaction enhancement," "promotion of social contribution," and "advanced mobile utilization" through the introduction of mobile systems in the IoT/AI field. It is held annually to promote the further dissemination of mobile solutions and IoT/AI systems.
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basic information
■Automating Temperature Records to Comply with HACCP Temperature sensors do not require power and can measure down to -30°C, making them ideal for hygiene management in factories and warehouses handling frozen foods. By analyzing the correlation between door opening/closing data and temperature changes, the effectiveness of reducing cold air leakage through shorter opening times can be confirmed. Additionally, this reduces the workload on-site and minimizes human errors, leading to more efficient management operations. ■Managing the Operational Status of Truck Docks By installing opening and closing sensors on the overhead doors of platform openings, the operational status of the entire truck dock can be managed through data. This eliminates the need for manual checks as in the past, leading to more efficient dock operations. Furthermore, by analyzing truck dwell times and planning efficient loading and unloading operations, smooth dock guidance can be achieved, resulting in reduced truck waiting times. ■Raising Awareness for Energy Conservation and Cost Reduction Power demand is monitored, and notifications are sent via email when the usage approaches the set value. By keeping power usage below the set threshold, reductions in electricity costs can be achieved. Additionally, by utilizing data to understand and analyze trends based on environmental conditions, the optimal timing for parts replacement can be predicted. This helps avoid issues such as doors becoming inoperable, leading to more efficient maintenance.
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Applications/Examples of results
- Delivery and logistics warehouse - Frozen and refrigerated warehouse; temperature-controlled logistics warehouse - Food processing factory
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Company information
This is a pioneering company that introduced overhead doors as a replacement for shutters in Japan for the first time. We have received high praise for our cutting-edge technology in overhead doors, which beautifully adorn residential garages, as well as in related products used in large openings of temperature-controlled warehouses and delivery centers that support essential logistics systems in the industry.