Rotary embossing on roll-fed substrates, no need for metal engraving rolls, starting from 30,000 yen!
Traditionally, when applying embossing to roll materials continuously, it was common to engrave a metal roll and use that metal engraved roll for processing. In our company, instead of using the metal engraved roll, we apply a specially configured template to a metal roll to perform the embossing. While there are design constraints, unlike the traditional processing that applies pressure across the entire surface of the item, we can apply pressure only to the necessary areas, allowing us to process highly resilient items that require restoration. When processing paper, it results in a "watermark" effect. In addition to embossing, we can also perform embossing transfer processing using heat transfer foil.
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basic information
●Roll width: 1200mm (MAX) ●Processing width: 1100mm (achieved) ●Flow pitch: 694mm ●Roll temperature: up to 200℃ (please consult) *Please provide data in Illustrator CS5 format. *Due to specifications, there may be cases where processing is not possible depending on the design.
Price information
* Sheet processing with ready-made design (up to A3 size): Free of charge * Roll processing with ready-made design: From 30,000 yen * Sheet processing with supplied design (up to A3 size): From 20,000 yen * Roll processing with supplied design: From 50,000 yen Prices may vary depending on processing quantity and conditions (temperature, speed, pressure). Please try our free sample processing first!
Price range
Delivery Time
P3
※For processing with ready-made designs, it will be within one week.
Applications/Examples of results
Stage/set decoration wallpaper (PVC base/aluminum transfer)
Company information
We will address various issues not only with our processing technology but also by leveraging the network of our partner companies! Standard handling thickness: Minimum 16g / Maximum 500g / From thin to thick materials Standard handling width: Minimum 600mm / Maximum 1200mm / We also accommodate wide roll handling. We will consider processing outside of our standard specifications. Please feel free to consult with us. <Coating> Coating; Application amount (wet) 10-20g /; Roll coat, gravure coat, reverse roll coat <Adhesive> Lamination; Embossed lamination, dry lamination, wet lamination <Peeling> Utilizing peeling technology developed through years of transfer technology with delicate control, we will respond to various issues. <Cutting> Cutting; We will cut rolls into flat sheets. We also accommodate wide rolls. Long materials (in the flow direction) can also be cut. Flow direction: Proven up to 1500mm. Please consult with us. We accept small cuts with a guillotine and cosmetic cutting. <Printing> Offset & Gravure <Individual Finishing> Various finishing processes; Bookbinding, folding, foil stamping, die-cutting, subcontracting work (individual packaging, bagging, various setups, etc.)
