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  6. On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)

On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)

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last updated:Jul 07, 2020

トルクシステム
トルクシステム
  • Official site

We accept cutting, welding edge preparation, and countersinking of pipes that occur during the replacement of existing piping and valves with reduced meat! Cold cutting is also acceptable for explosion-proof areas.

What is beveling processing? Beveling processing is the machining of the edges of steel pipes, etc., to an appropriate shape in order to ensure the strength and quality of the welded parts during pipe welding operations (butt welding and penetration welding). The "groove" created between the two components to be joined is called a bevel, and the machining shapes include V-type, I-type, and U-type, which are determined based on the base material and conditions. [About the beveling processing of the torque system] Our company handles the cutting of existing pipes and the beveling and counterboring of welding surfaces that occur during valve replacement. Utilizing our nationwide network of sales offices, we provide speedy responses and significantly contribute to work efficiency and cost reduction by simultaneously managing tightening and construction. [Features of the beveling processing service] ◆ Use of dedicated beveling machines suitable for welding contractor inspections (Maru G) ◆ Cold cutting, which does not produce sparks, allowing work in explosion-proof areas - Supported pipe sizes: Up to 600A (up to 800A for internal clamping type) - Supported areas: Nationwide - Additional services: Machining of sealing surfaces, flange face machining, and serration processing of gasket surfaces *Please consult us first! For more details, please refer to the PDF document below or feel free to contact us.

    Special Construction Method
開先イメージ1.jpg

On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)

開先イメージ1.jpg
開先イメージ1.jpg
  • Related Link - http://www.torque-system.jp/

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basic information

[Introduction to Beveling Machines] ■MDSF External Clamp Type Beveling Machine - Achieves ultra-lightweight design with external clamp method and two-part aluminum frame, significantly reducing setup time. - No heat-affected zones on the processing surface, eliminating unnecessary finishing work and ensuring time savings and stable quality. - Capable of cutting and beveling thick-walled pipes without changing setups, suitable for double bevels, flange surface processing, and internal counterboring. - Lightweight and space-saving design makes it easy to handle even in high or confined spaces. - Cold cutting eliminates sparks, making it usable in explosion-proof areas. *Required clearance: 200mm from pipe outer diameter, 300mm from cutting surface to motor. ■PF600 Internal Clamp Type Beveling Machine - Suitable for situations without straight pipe sections, as well as elbow and reducer sections. - Ideal for flange surface processing.

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Applications/Examples of results

Has numerous achievements in plant-related fields.

Detailed information

  • 開先事例1.jpg

    Beveling Example 1 Pipe Type: 16B-sch160 Number of Locations: 2 Material: Carbon Steel Pipe Bevel Shape: V Bevel 30° Internal Processing: 5R18° Straight 10mm

  • 開先事例2.jpg

    Beveling Example 2 Pipe Type: 300A-sch160 Number of Locations: Cutting 4, Beveling 4 Material: Carbon Steel Pipe Bevel Shape: 2-step U bevel 5R20°-3R5° Internal Processing: 5R18° Straight 10mm

  • 開先事例3.jpg

    Beveling Example 3 Pipe Type: 300A-sch80 Number of Locations: 4 Material: Carbon Steel Pipe Bevel Shape: 2-step V bevel 37.5° 3.5R 10° Internal Processing: 5R 18° Straight 5mm [Maru G Inspection Available]

  • 開先事例4.jpg

    Beveling Example 4 Construction Location: Spray Nozzle Pipe Type: 150A-sch20 Number of Locations: 1 Material: Carbon Steel Pipe Bevel Shape: V-Bevel 30° Straight 20mm, Outer Diameter 45° V-Bevel

  • 開先事例5.jpg

    Example of beveling work 5 Pipe types: 300A, 250A, 200A, 150A, 100A, all sch40 Number of locations: 36 Material: Stainless steel pipe Bevel shape: Cut, 4R20° U bevel Internal processing: 60R straight 5mm

  • 開先事例6.jpg

    Processing Example 6 Construction Location: Steam Chamber Pipe Type: 500A-sch140 Number of Locations: 1 Material: Stainless Steel Pipe Bevel Shape: V Bevel 32°

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On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)

On-site construction & nationwide support | Opening processing for plants (cutting processing, counterboring processing)

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Torque System Co., Ltd. Company Profile (Published in February 2021)

Torque System Co., Ltd. Company Profile (Published in February 2021)

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[2022 Edition - Latest] Comprehensive Catalog of Large Diameter Bolt Tightening Tools | Torque System

[2022 Edition - Latest] Comprehensive Catalog of Large Diameter Bolt Tightening Tools | Torque System

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トルクシステム

トルクシステム

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The Torque System is a "bolting comprehensive manufacturer" primarily engaged in the sale, rental, and service supervision of large bolt tightening tools, including "hydraulic torque wrenches." We also provide maintenance services such as calibration and repair of these tools, as well as on-site processing work that meets the needs of bolt tightening sites, including the removal of broken bolts, pipe beveling, and facing work. We exclusively import and sell a wide variety of tools from countries around the world that are advanced in bolting technology, and we offer an extensive range of rental tools, with over 2,000 rental machines, making us one of the largest in Japan. Additionally, we conduct on-site service supervision, safety training, and flange fastening skill training, operating as a "bolting comprehensive manufacturer." We lead the industry in sales revenue, number of units sold, rental units, and number of employees.

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