We perform precise welding like a professional welder! Registered in NETIS 2023.3! NETIS number: KT-220243-A
<Features of the Pile Welding Robot "HIKARI"> ◎ Less error compared to manual welding! → It is less likely to have differences due to the skills and experience of the operator, maintaining quality even without skilled workers amid labor shortages. ◎ Ultrasonic deep flaw testing JIS Z 3060: 2015 Class 3 or higher judgment → Only those who pass the judgment criteria can obtain qualifications through a third-party organization! ◎ Issuance of qualifications for robot welding technicians → Training organized by the "HIKARI" Pile Welding Robot Association ◎ Reduction of construction costs! → Reduction of labor costs for skilled welders. Lower cost compared to mechanical joints. ◎ Less health hazards since the robot performs the welding! → Ensures safe welding distance. ◎ Compatible with welding of PHC piles, steel pipe piles, and seismic reinforcement plates for piers → Can be applied not only to steel pipe piles but also to PHC piles and others. The Pile Welding Robot HIKARI is Quick and easy to set up! Allows fine angle adjustments with weaving! Stable movement due to four-wheel drive with rubber rollers! Professional-grade finish! *Documents can be downloaded from related links.
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basic information
<Specifications> Input Power: DC24V 1.2A (supplied from connected devices) Weight (kg): Approximately 10kg Dimensions (mm): L78×W91×H185mm (weaving) L280×W280×H270mm (main body) Drive Motor: 2-phase excitation stepping motor, step angle 1.8 degrees Drive Method: Rubber roller 4-wheel drive Traction Force (kg): 16kg Torch Adjustment Range: Horizontal angle 40° to 55°, forward/reverse angle 5° up and down 5mm front and back 50mm Cart Travel Speed (mm/min): 50 to 1500mm/min Operation Switches (Control Panel): SELECT SWITCH, DATA DIAL, digital meter, START/STOP button, arc mode switch (MANUAL, ARC ON, ARC OFF)
Price information
*You can choose either lease (with operator) or purchase (with qualification certificate issuance). *For more details, please contact us directly.
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Applications/Examples of results
When installing piles, welding is required if the pile length exceeds 6 meters, but the time and skilled workers needed for welding were lacking. However, there were challenges such as inconsistencies due to the contractor's skills, labor shortages, and time consumption. Therefore, we developed a robot that can quickly set up and adjust fine angles, achieving stable driving and high-quality welding results! We have received requests from the Ministry of Land, Infrastructure, Transport and Tourism and have accumulated numerous achievements.
Detailed information
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Welding robot construction scene
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Areas where welding robots are used
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PHC Welding Landscape
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Our company conducts construction work related to building foundations, including the removal of underground obstacles using the multi-drill method, ground improvement work for single-family residential sites, pile driving for low to mid-rise apartment buildings, retaining wall support pile installation, excavation support work, and ground surveys. We have a system in place to propose appropriate methods based on usage and construction conditions, providing a comprehensive range of support from design to municipal coordination, construction, and management. We have developed numerous original methods and obtained patents, NETIS registrations, and utility model certificates. Please feel free to consult us even for projects that have been declined by other companies. In collaboration with our group company, Tomi Crane Co., Ltd., we respond with a wealth of machinery, years of experience and trust, and high-level technology.