We flexibly customize to meet customer requests! Here are some case studies from the semiconductor manufacturing and materials processing industries.
The "TONOPS Scheduler" is a production management system that enables the operation of a PDCA cycle for planning, material procurement, manufacturing, performance management, and process improvement (learning), supporting efficient on-site operations through integration with our strength, MES. We have case studies demonstrating contributions to productivity improvement, such as "reducing labor hours (-2 people/line) in semiconductor manufacturing" and "reducing on-site load and improving efficiency through automated scheduling and visualization of production results" in the materials processing industry. This production scheduler can accommodate both process and machining systems and can be customized to meet the detailed requests of our customers. [Case Studies] ■ Semiconductor Manufacturing: Optimization and visualization of production planning ■ Materials Processing Industry: Automation of production planning tasks *For more details, please refer to the PDF document or feel free to contact us.
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basic information
**TONOPS Scheduler Features** ■ Planning - Develop optimal production plans considering the capabilities and loads of production equipment and personnel. ■ Purchasing Plan (Raw Material Inventory Balance) - Link production plans with purchasing plans to calculate material requirements and monitor future inventory balance trends. ■ Intuitive User Interface - Adopts a Gantt chart format that allows for intuitive operation. ■ Rich Performance Input UI - Conduct quality records according to procedures and manage process performance. ■ Flexible Customization (Excellent Expandability and Maintainability) - Customization adjustments are easy by designing report layouts in Excel. ■ Learning Function - As a "system that becomes smarter the more you use it," it analyzes and learns patterns and trends from performance data, improving accuracy and efficiency with use. ■ Others - Achieves high operability by being a smart client application. - Supports multilingual capabilities. - Supports multi-window functionality. *For more details, please refer to the PDF materials or feel free to contact us.*
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Applications/Examples of results
【Usage】 ■Process manufacturing ■Processing manufacturing *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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<Intuitive User Interface> Gantt chart with intuitive operations - Ability to reference budget and actuals (expressed by overlaying planned bars and actual bars) - Scheduling that takes into account lead time - Intuitive operations through drag-and-drop functionality
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The TONOPS series production management system is a semi-packaged production management solution developed based on a wealth of implementation experience across a wide range of industries, including pharmaceuticals, food, LCDs, semiconductors, and automotive parts. It can accommodate various industries, primarily in manufacturing, as well as logistics, printing, and amusement. The system is compatible with a wide range of platforms (Windows, Linux) and databases (SQL, Oracle), allowing for the rapid construction of user-friendly systems tailored to customer operations. It excels in integration and control with various production equipment and on-site devices such as DCS, PLC, automated warehouses, unmanned transport vehicles, automatic weighing machines, and inspection devices. Additionally, it combines various IoT technologies and data analysis techniques to promote smart factory initiatives aimed at improving production efficiency for customers.
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