東レエンジニアリング D ソリューションズ List of Products and Services

"TONOPS Logistics" is a solution that enables the integration of information aimed at optimizing logistics, such as shipment management and delivery management. By utilizing image recognition in inbound and outbound operations, it achieves the prevention of work errors, reduction of task dependency, and alleviation of work burden. By performing tasks that were previously done while checking documents like delivery slips on a tablet, real-time data management becomes possible. [Features] ■ Shipment Management - Management of shipped items using image recognition (prevention of incorrect shipments) - Efficiency improvement of picking operations within the warehouse ■ Delivery Management - Optimization proposals for delivery (detailed condition settings are possible) *For more details, please refer to the PDF materials or feel free to contact us.

• Warehouse Management System (WMS)

The "TONOPS Scheduler" is a solution that automatically formulates production plans on an hourly basis, taking into account the availability of resources based on order data. The automatically generated planning data can be modified using Drag & Drop operations on a Gantt chart. It can also be displayed as a dispatch planning table for the field, in addition to the Gantt chart format. 【Features】 ■ Utilizes a production scheduler to automatically formulate production plans ■ Manages plans and actual results, visualizing the progress of processes ■ Enhanced MRP functionality linked with the production scheduler 【Solving these issues】 ■ Relying on the intuition and skills of veteran workers ■ Difficulty in understanding the progress of processes ■ Challenges in inventory control based on plans *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

Our company supports customers in solving their challenges from the formulation of concepts, proposing optimal solutions using advanced technologies such as AI and data science. Focusing on manufacturing management support systems, we assist with production and process management, traceability, data visualization, and optimization. By utilizing the data we manage, we conduct Big Data analysis and predictions using AI technology, leading to business improvements and further automation of operations. 【Five Steps from Hearing to Operational Follow-up】 ■STEP 1: Hearing ■STEP 2: Proposal ■STEP 3: Verification ■STEP 4: Development ■STEP 5: Operation *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

"TONOPS" is a semi-package production management system developed from a wealth of implementation experience. By leveraging our extensive track record and know-how, we offer detailed and flexible customization to propose systems that match our customers' challenges and needs. We also have a rich history of collaboration with various production plants and automation equipment, and we excel in building systems that integrate hardware and software, enabling total coordination of manufacturing sites. In recent years, we have also been working on proposing IoT and Big Data analysis solutions combined with production management systems. *For more details, please refer to the PDF materials or feel free to contact us. (We are currently offering case studies on effective utilization available for PDF download.)

• Process Control System
• Inventory Management System
• Logistics and warehouse management systems

We would like to introduce a case study of the implementation of the "TONOPS Scheduler" for Semiconductor Manufacturing Company A. Traditionally, production planning and operations were managed by on-site managers using a whiteboard. This has been transformed into an electronic instruction board. As a result, the automatic planning of efficient production schedules and the communication of instructions to workers have been made easier, significantly reducing the management workload. By optimizing production planning through the system for what was thought to be unchangeable manual production by workers, we were able to achieve the original goal of diverse production and improved productivity. [Case Study] ■ Implemented Product: TONOPS Scheduler ■ Client: Semiconductor Manufacturing Company A *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Logistics and warehouse management systems

We would like to introduce a case study of the implementation of the "TONOPS Scheduler" for Company B in the materials processing industry. Traditionally, production planning tasks were performed manually by workers, requiring significant time and effort. By systematizing these tasks, we achieved a substantial reduction in labor hours. Additionally, the system flexibly accommodates sudden changes in plans and multi-product production. Furthermore, we have realized a paperless environment by utilizing tablets, significantly reducing confirmation tasks that relied on paper and phone communications. The Gantt chart screen displays actual results alongside the planned schedule, allowing for real-time monitoring of production status at a glance. [Case Study] ■ Implemented Product: TONOPS Scheduler ■ Client: Company B in the materials processing industry *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Logistics and warehouse management systems

We will introduce a case study of the implementation of the "Fiber Factory Operation Management System." It enables real-time operation management and the collection of performance data. It manages recipes and controls various parameters as needed. Additionally, it can support "warehouse operations management" through the control of unmanned transport vehicles and integration with automated warehouses, as well as "inspection and packaging management" and "shipping management." [Case Study] ■ Equipment Integration and Data Collection - Achieves real-time operation management and performance data collection - Manages recipes and controls various parameters as needed *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Logistics and warehouse management systems

The "TONOPS Scheduler" is a production management system that enables the operation of a PDCA cycle for planning, material procurement, manufacturing, performance management, and process improvement (learning), supporting efficient on-site operations through integration with our strength, MES. We have case studies demonstrating contributions to productivity improvement, such as "reducing labor hours (-2 people/line) in semiconductor manufacturing" and "reducing on-site load and improving efficiency through automated scheduling and visualization of production results" in the materials processing industry. This production scheduler can accommodate both process and machining systems and can be customized to meet the detailed requests of our customers. [Case Studies] ■ Semiconductor Manufacturing: Optimization and visualization of production planning ■ Materials Processing Industry: Automation of production planning tasks *For more details, please refer to the PDF document or feel free to contact us.

• Other Management Services