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  6. Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

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last updated:Jul 25, 2023

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Video analysis at the level of 0.1 seconds enables improvements that are difficult to achieve through visual inspection. Efforts at a more granular level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, improving factory operations has become essential. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer level have accelerated improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually. - Improvement activities have stagnated. ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible. - Cost reductions of several million yen per process.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below 【Contact Us】.

    Construction and process management software
丸五ゴム工業様.jpg

Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

丸五ゴム工業様.jpg
丸五ゴム工業様.jpg
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【User Feedback】 In the painting line, by analyzing in detail with "OTRS," it was revealed that the cause of the uneven paint was due to improper positioning of the spray gun, resulting in significant improvement effects. Since this was something that could not be detected by visual inspection, I was honestly amazed by the analytical capability. Additionally, due to habits and tendencies, there are times when one unconsciously performs tasks in a different order, but with the videos from "OTRS," I can check my own movements, which I believe will help reduce mistakes in the procedures. *For more details, please refer to the PDF document or feel free to contact us.

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Work Analysis and Business Optimization Software OTRS10 Catalog Open Version

Work Analysis and Business Optimization Software OTRS10 Catalog Open Version

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Case Studies of the Implementation of Task Analysis Software OTRS10

Case Studies of the Implementation of Task Analysis Software OTRS10

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[OTRS Implementation Case] Marugo Rubber Industry Co., Ltd.

[OTRS Implementation Case] Marugo Rubber Industry Co., Ltd.

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[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone was able to check the faster tasks, resulting in an approximately 25% improvement in production efficiency. This made it possible to meet production planning goals. *For more details, please download and view the case study materials. *Additionally, we are showcasing many other case studies from various companies.

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Broadleaf delivers industry-specific business applications to customers across a wide range of sectors and industries to improve their on-site operations. Our work goes beyond merely selling packaged software. We closely examine our customers' on-site operations and, to solve their challenges, we propose the most suitable business applications, providing thorough services, information, and advice for effective utilization and business improvement. Using IT as a tool to transform on-site operations, we aim to create true value for our customers' businesses. Our goal is to provide the necessary strength for our customers to grow in a challenging environment. This is the essence of our work. Striving to be the number one company that contributes to our customers' business creation, all employees of Broadleaf spare no effort.

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