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  4. [Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.
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  • Jul 11, 2019
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Jul 11, 2019

[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone was able to check the faster tasks, resulting in an approximately 25% improvement in production efficiency. This made it possible to meet production planning goals. *For more details, please download and view the case study materials. *Additionally, we are showcasing many other case studies from various companies.
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Production efficiency improved by approximately 25%! Toyota Boshoku Corporation [*Case study available*]

By implementing OTRS, we shared improvement points through video! The variability in work performed by individuals has been improved, resulting in a production efficiency increase of about 25%.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, resulting in stagnant productivity. To address this, we introduced "OTRS," which allows for detailed motion analysis of individual tasks using recorded video data. After implementation, everyone checked the faster work processes, leading to an approximately 25% improvement in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Stagnant productivity ■ Effects - Detailed explanations of hand movements that could not be conveyed through paper manuals became possible - Production efficiency improved by approximately 25%, enabling the achievement of production plans         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below [Contact Us].

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Work analysis and business optimization software 'OTRS10'

Utilize videos to improve waste, overburden, and unevenness in work, and enhance operational efficiency. Also effective for skill transfer!

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey "intuition" and "tips" that are difficult to express in words, making it useful for skill transfer and education. 3. This software is based on industrial engineering (IE) and supports various analytical methods.     ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

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Visualization of challenges and achievements boosts motivation! 【*Case study available】

The introduction of OTRS, a work analysis and business optimization software, contributes to the reform of awareness in the field | San Aqua TOTO Corporation.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's work became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid response in terms of reforming the awareness on-site. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with the standard work guided by "OTRS" - Gained a solid response in terms of reforming the awareness on-site         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the [Contact Us] section below.

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Video analysis of 2 weeks in just 1 day! Yachiyo Industrial Co., Ltd. *Case study presentation

A tool that combines the best of "OTRS" and VSM! Achieving efficiency in analysis work.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In pursuit of a high level of work efficiency standardization, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis work, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below【Contact Us】.

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Inefficient analysis work completed in a few hours. Takenaka Corporation *Case study presentation.

I was surprised that the analysis work, which used to take 2 to 3 days, was completed in just 1 to 2 hours during the demo!" Introducing a case study of the work analysis tool "OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high accuracy in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, it received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient - Data lacks precision, reliability, and persuasiveness ■ Effects - Ability to analyze videos from various angles with high accuracy in the office - Capability to create clearer materials in a shorter time than before         ★ Free Demo Available ★ We offer free demonstrations. If you are interested, please contact us through the "Contact Us" section below.

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A work training tool for on-site operations, including overseas! Nichirin Co., Ltd. *Case presentation

By supporting multiple languages, we have resolved insufficient communication overseas! Significant cost reductions have been achieved through manufacturing improvements using OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites, including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

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Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

Video analysis at the level of 0.1 seconds enables improvements that are difficult to achieve through visual inspection. Efforts at a more granular level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, improving factory operations has become essential. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer level have accelerated improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually. - Improvement activities have stagnated. ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible. - Cost reductions of several million yen per process.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below 【Contact Us】.

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Truck berth vehicle detection

It's not too late to address the "2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

Aug 08, 2025

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Regarding the response during the summer vacation period.

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We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Aug 08, 2025

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High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition Thank You for Attending

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Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aug 08, 2025

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【New Product Information】Wireless display "NW2991-JP" with long battery life and low power consumption released.

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Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Aug 08, 2025

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Measurement of cosmetics

Thank you for visiting the Monozukuri World (Measurement, Inspection, and Sensor Exhibition).

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Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.

Aug 08, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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