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  4. [Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.
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  • Jul 11, 2019
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Jul 11, 2019

[Case Study] Adopted by Toyota Boshoku Corporation! Production efficiency improved by approximately 25% with the work analysis and business optimization software 'OTRS10'.

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We have published a page introducing the case of implementing the work analysis and business optimization software "OTRS" at Toyota Boshoku Corporation. In a situation where variations in work caused by different individuals were preventing productivity from increasing, we introduced "OTRS," which allows for detailed motion analysis of video data by individual tasks. After implementation, everyone was able to check the faster tasks, resulting in an approximately 25% improvement in production efficiency. This made it possible to meet production planning goals. *For more details, please download and view the case study materials. *Additionally, we are showcasing many other case studies from various companies.
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Production efficiency improved by approximately 25%! Toyota Boshoku Corporation [*Case study available*]

By implementing OTRS, we shared improvement points through video! The variability in work performed by individuals has been improved, resulting in a production efficiency increase of about 25%.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, resulting in stagnant productivity. To address this, we introduced "OTRS," which allows for detailed motion analysis of individual tasks using recorded video data. After implementation, everyone checked the faster work processes, leading to an approximately 25% improvement in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Stagnant productivity ■ Effects - Detailed explanations of hand movements that could not be conveyed through paper manuals became possible - Production efficiency improved by approximately 25%, enabling the achievement of production plans         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below [Contact Us].

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Work analysis and business optimization software 'OTRS10'

Utilize videos to improve waste, overburden, and unevenness in work, and enhance operational efficiency. Also effective for skill transfer!

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey "intuition" and "tips" that are difficult to express in words, making it useful for skill transfer and education. 3. This software is based on industrial engineering (IE) and supports various analytical methods.     ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

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Visualization of challenges and achievements boosts motivation! 【*Case study available】

The introduction of OTRS, a work analysis and business optimization software, contributes to the reform of awareness in the field | San Aqua TOTO Corporation.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's work became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid response in terms of reforming the awareness on-site. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with the standard work guided by "OTRS" - Gained a solid response in terms of reforming the awareness on-site         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the [Contact Us] section below.

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Video analysis of 2 weeks in just 1 day! Yachiyo Industrial Co., Ltd. *Case study presentation

A tool that combines the best of "OTRS" and VSM! Achieving efficiency in analysis work.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In pursuit of a high level of work efficiency standardization, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis work, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below【Contact Us】.

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Inefficient analysis work completed in a few hours. Takenaka Corporation *Case study presentation.

I was surprised that the analysis work, which used to take 2 to 3 days, was completed in just 1 to 2 hours during the demo!" Introducing a case study of the work analysis tool "OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high accuracy in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, it received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient - Data lacks precision, reliability, and persuasiveness ■ Effects - Ability to analyze videos from various angles with high accuracy in the office - Capability to create clearer materials in a shorter time than before         ★ Free Demo Available ★ We offer free demonstrations. If you are interested, please contact us through the "Contact Us" section below.

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A work training tool for on-site operations, including overseas! Nichirin Co., Ltd. *Case presentation

By supporting multiple languages, we have resolved insufficient communication overseas! Significant cost reductions have been achieved through manufacturing improvements using OTRS.

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites, including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

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Cost reduction of several million yen in one project! Marugo Rubber Industry Co., Ltd. *Case study presentation

Video analysis at the level of 0.1 seconds enables improvements that are difficult to achieve through visual inspection. Efforts at a more granular level accelerate improvement activities!

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, improving factory operations has become essential. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer level have accelerated improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually. - Improvement activities have stagnated. ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible. - Cost reductions of several million yen per process.         ★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the link below 【Contact Us】.

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We have released the ZEROSAI X-AI Heat Stroke Prevention Collection for civil engineering and construction.

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From June 2025, measures against heat stroke in the workplace have become mandatory. Additionally, in December 2026, a "Support Package for Heat Wave Measures in Construction Work" was formulated, making heat stroke prevention during the summer a pressing issue, especially for those engaged in the construction industry. This time, we provide a collection of heat stroke prevention materials that can be utilized through Sysmet Co., Ltd.'s comprehensive weather platform, ZEROSAI X-AI. Examples of heat stroke prevention measures possible with ZEROSAI X-AI: - Cloud management of heat stroke information - Forecasting of the heat index (WBGT) tailored to the site with a mesh of 500m for up to 17 days ahead - Observation of the heat index (WBGT) in compliance with JIS standards using a black globe thermometer - Alerts for exceeding work standard values for the heat index (WBGT) via electronic bulletin boards, emails, and business chat tools like direct LINE WORKS We hope this will be useful at your sites as well.

Apr 13, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who want to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. Depending on the application and installation location, you can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520." 【Recommended for such places!】 ☑ Entrance facing a busy passageway ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passageways ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing to minimize power consumption, contributing to energy-saving effects ● Equipped with a light touch function, allowing the door to open and close simply by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Apr 13, 2026

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[Free Catalog Distribution] Measures for "Near Misses" in Nursing and Care Settings. Prevent tripping and disconnection with codes! Wireless Series Bed Exit Sensors Linked to Nurse Call Systems.

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In facilities operating nurse call systems, we have made bed exit sensors wireless, allowing them to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ Bed exit sensors notify wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Apr 13, 2026

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Introducing Majesta Fragrance to cabaret clubs in Shizuoka Prefecture! Leave the scent experience in your establishment to us!

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We have introduced Majesta Fragrance at a cabaret club located in Shizuoka Prefecture. We have selected scents tailored to each space, including the floor, VIP rooms, and restrooms, to provide a total fragrance experience within the establishment. 【Key Points of Introduction】 - Space-specific presentation: By changing the scent for each area, we create a luxurious atmosphere that remains fresh and engaging. - Branding that resonates with the five senses: We support the creation of a venue that is chosen not only for its visual appeal but also for its fragrance. - Offering an extraordinary experience: The moment customers open the door, they are invited into a special time. Majesta Fragrance is also available for free trial installation. If your company or establishment is interested in scent presentation, please feel free to contact us.

Apr 11, 2026

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Inaba Box Tachikawa Kamikusahara Store

[Scheduled to open in late April 2026] Announcement of the opening of Inaba Box Tachikawa Kamikusahara Store

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A popular garage with power supply, "EV Garage," will open in Tachikawa City. It can be conveniently used with interior lighting and power supply. The full-opening shutter and some models come with shelves for added convenience. Security is also fully equipped, allowing you to use your valuable vehicles, such as motorcycles and cars, with peace of mind. 【Notes on the Premium Type with Power Supply】 - If the electricity usage exceeds 50 kWh/month, an additional charge will be applied. - The maximum output is 20A. Restoration after a breaker trip will be handled at a later date.

Apr 10, 2026

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