Contributing to the SDGs! A reusable adhesive mat that produces no waste, 'Step Mat' [Free sample available!]
The step mat adheres closely to the fine irregularities of shoe soles with its soft gel material, capturing over 90% of dirt and dust from the soles. It is also suitable for carts weighing up to 100 kg. The dirt can be removed with a water wipe, and it can be used for 2 to 3 years, contributing to the SDGs. 【Key Points of the Step Mat】 ■ Over 90% removal rate that surpasses traditional adhesive mats! Traditional adhesive paper mats were unable to remove about 40% of dirt, but the step mat, with its soft material, adheres to the shoe sole and can remove over 90% of dirt. *Results from in-house ATP (+AMP) wipe tests. ■ Contains "antibacterial and antifungal agents"! It can be used with confidence in food factories where the growth of bacteria and mold is a concern. ■ Washable to remove dirt! Contributes to SDGs and reduces running costs! The adhesive is restored with water wiping, allowing for repeated use. It can be used for a long time, leading to reduced running costs and waste. ■ Flame retardant standard equivalent to UL94V-2. ■ Suitable for floor coverage It can also be laid out in changing rooms and air showers! Protects important areas from contaminants. *For more details, please download and view the catalog.
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basic information
Conventional peel-off adhesive mats can cause dust that has been collected to scatter when peeling off the sheets, and disposing of the sheets incurs costs. However, the step mat uses water to wipe away dirt, preventing dust from scattering, allowing for repeated use, and generating no waste. 【Expected Effects】 - Simply walking on the mat removes dirt and dust attached to wheels. - It captures dust that is scattered in the air, preventing it from being stirred up when people or vehicles pass by. - It removes contaminants that enter from the ground, keeping workspaces clean, which dislike dust and foreign objects. 【Suitable Installation Locations】 Since it is installed with gel adhesive, double-sided tape is not required. It is suitable for painted or resin floors. - Corridors within factories (can also be used for carts weighing around 100 kg) - Inside air showers, ante-rooms - Entrances to workrooms and changing rooms, etc. 【Unsuitable Locations for Installation】 - Areas with a lot of water or oil (the mat can become slippery and dangerous) - Outdoor areas or direct entrances from outdoors that are significantly affected by heat or UV rays - Areas with excessive dirt - Areas with many large, hard, sharp debris such as stones or metal fragments - Floors with uneven concrete or asphalt surfaces
Price information
Prices may vary depending on size and quantity, so please feel free to contact us.
Price range
P2
Delivery Time
P4
※Delivery times may vary depending on quantity and timing.
Applications/Examples of results
We have received many happy "voices" from customers who are actually using our products! ● Nagano Prefecture / Food Factory Thanks to having Exile's mats installed during the manufacturer's audit, we were recognized for our effective measures against foreign matter contamination! Our evaluation rank has also improved, and we are very grateful. ● Ibaraki Prefecture / Food Manufacturer We were attracted by the fact that the running cost is zero, so we decided to implement it. We have installed it at the entrance of the work area. We like that it can be reused and that it is easy to relocate since it does not require double-sided tape for installation. ● Osaka Prefecture / Pharmaceutical Manufacturer We were troubled by the powdery raw materials getting airborne and dirtying the area outside the workroom (the factory corridor). The step mat surprisingly absorbs even fine powders very well, allowing us to keep the area outside the workroom clean without contamination from the raw materials, which has been a great help. We have received many other voices as well. For more details, please download and view the catalog.
Detailed information
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★Feature 1: The soft, thick gel fits the contours of the shoe sole! When various sizes of debris are mixed together, a thin, peel-off type with a low adhesive layer cannot remove small debris because larger debris obstructs contact with the adhesive layer. However, the thick and soft step mat conforms to the irregularities of the shoe sole and removes dirt as small as 100μm to less than 0.2μm, including invisible particles! It is highly effective for preventing foreign matter contamination.
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★Feature 2: Easy Maintenance - Washable and Reusable! The step mat is easy to maintain. When the adhesive strength decreases due to dirt, you can wipe the surface of the mat with a special detergent or water to clean off the dirt, restoring the adhesive strength for repeated use. (If there is a high volume of foot traffic, increasing the cleaning frequency can help maintain the cleanliness effect.)
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★Installation Location Examples Effective installation can be achieved in areas such as factory walkways frequently used by people, employee changing rooms, backyards, and entrances to work areas. It captures dust and hair generated when people or carts move, keeping the work area environment clean. In addition to shoe soles, it can also be used to remove dirt from the tires of lightweight carts weighing around 100 kg.
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★Example of Installation Location An air shower that blows away dust before entering a clean area. It effectively blows away dust attached to the body, but tends to overlook dirt on shoe soles. By installing it before or after the air shower, it helps keep the cleanroom clean and prevents foreign matter contamination and hair issues.
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★Example of Installation Location We also recommend installation as a carpet! It can be laid out in changing rooms, air showers, and the ante-room of clean rooms. It adsorbs dust from hair and clothing, as well as debris blown away by air, preventing contaminants from entering important areas.
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★Example of Installation Location It is important to lay it in a place where people will definitely stop, so it is ideal in front of the handwashing station. Since I believe everyone will wash their hands before entering the work area, I highly recommend installing it in this location.
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★Can also disinfect! By using a dedicated disinfectant cleaner, dirt on the mat is effectively removed, and the surface of the mat is less likely to be damaged. It dries quickly, allowing you to use the mat immediately after cleaning.
Line up(6)
Model number | overview |
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SM01-11001 | 3mm thick, 900×600×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11002 | 3mm thick, 1200×900×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11003 | 3mm thick, 895×450×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11004 | 6mm thick, 900×600×6.0mm |
SM01-11005 | 6mm thick, 1200×900×6.0mm |
Custom Size | ※In addition to the above, we also accept cuts to your desired size. (Maximum size: 5000×1200mm) |
catalog(5)
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Company information
Solving your problems with urethane gel! We can create from just one prototype! Exile's urethane gel is an ultra-soft elastomer material that combines 'softness,' 'self-adhesiveness,' 'elasticity,' and 'durability,' which cannot be achieved with conventional rubber-based materials. We are solving problems for everyone across a wide range of industries! ◆ Foreign object countermeasures start from the ground! Adhesive mat for shoe soles and lightweight carts [Step Mat] ◆ The world's first! Clean tire marks from lifts and similar equipment! Adhesive mat for heavy vehicles [Lift Mat] ◆ Captures dust and hair floating in air showers! Adhesive sheet for walls [Dust Catcher] ◆ Unprecedented human skin-like touch! Create your own medical-related palpation models and figures! Ultra-soft molding resin [Human Skin Gel] ◆ For fixing jigs and preventing slipping! [Pit Cushion Sheet] ◆ For vibration damping, earthquake measures, and shock absorption! [Gel Tack], [Hyper Gel Sheet], and many more... We listen to each of your concerns and suggestions, and we will solve your problems based on the experience we have cultivated as a research and development-oriented manufacturer! Additionally, we can create prototypes from just one piece, so please feel free to contact us!