90% removal of shoe sole dirt for foreign matter contamination prevention! 'Step Mat'
Step mat
Are you bringing foreign substances into the clean room or manufacturing process? Adhesive mats that remove over 90% of dirt from shoe soles [Samples available now!]
The step mat adheres closely to the fine irregularities of shoe soles with its soft gel material, capturing over 90% of dirt and dust from the soles. It is also suitable for carts weighing up to 100 kg. It significantly reduces the introduction of foreign substances such as hair, contributing to HACCP and quality maintenance. 【Key Points of the Step Mat】 ■ Over 90% removal rate that surpasses traditional adhesive mats! Traditional adhesive paper mats were unable to remove about 40% of dirt, but the step mat adheres closely to shoe soles with its soft material, removing over 90% of dirt. *Results from in-house ATP (+AMP) wipe tests. ■ Contains "antibacterial and antifungal agents"! It can be safely used in food factories and pharmaceutical plants where the growth of bacteria and mold is a concern. ■ Wash off dirt with water! Alcohol disinfection is also possible! The adhesive is restored with water wiping, allowing for repeated use. It can also be disinfected with a dedicated detergent, enabling long-term use! ■ Fire-retardant standard equivalent to UL94 V-2. ■ Suitable for floor coverage. It can be laid out in changing rooms and air showers! It protects important areas from contaminants. ■ Ideal for quality control! It is suitable for environments that dislike foreign substance contamination and want to maintain quality.
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basic information
The step mat adheres closely to the fine irregularities of shoe soles with its soft gel material, capturing over 90% of dirt and dust from the soles. It thoroughly reduces the introduction of foreign substances. 【Expected Effects】 - Just stepping on the mat three times removes dirt and dust attached to the shoe soles. - It captures dust that is dispersed in the air, preventing it from being stirred up when people or carts pass by. - It removes contaminants that enter from the feet, keeping the work area clean, which is undesirable for dust and foreign substances. 【Installation Locations】 ○ Coated or resin floors (depending on the environment) ○ Changing rooms ○ Inside air showers, ante-rooms, etc. × Areas with a lot of water or oil × Outdoor areas significantly affected by heat or ultraviolet rays, or direct entrances from outdoors × Areas with excessive dirt × Areas where large, hard, sharp debris such as small stones or metal pieces are prevalent × Floors with uneven concrete or asphalt surfaces, etc.
Price information
Prices may vary depending on size and quantity, so please feel free to contact us.
Price range
P2
Delivery Time
P4
※Delivery times may vary depending on quantity and timing.
Applications/Examples of results
We have received many happy "voices" from customers who are actually using our products! ● Nagano Prefecture / Food Factory Thanks to the installation of Exile's mats during the manufacturer's audit, we were highlighted and received an evaluation for effectively addressing foreign matter contamination! Our evaluation rank has also improved, and we are very grateful. ● Ibaraki Prefecture / Food Manufacturer We were attracted by the fact that the running cost is zero and decided to implement it. We have installed it at the entrance of the work area. We like that it can be reused and that it is easy to relocate since it does not require double-sided tape for installation. ● Osaka Prefecture / Pharmaceutical Manufacturer We were troubled by the powdery raw materials getting airborne and dirtying the area outside the workroom (the factory corridor). The step mat surprisingly absorbs even fine powders very well, allowing us to keep the area outside the workroom clean without contamination from the raw materials, which has been a great help. We have received many more voices like these. For more details, please download and view the catalog.
Detailed information
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★Feature 1: The soft, thick gel fits the contours of the shoe sole! When various sizes of dirt are mixed together, a thin, peel-off type with a sticky layer cannot remove small dirt because larger debris obstructs contact with the sticky layer. However, the thick and soft step mat conforms to the unevenness of the shoe sole and removes even dirt of invisible sizes! It is highly effective in preventing foreign matter contamination.
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★Feature 2: Easy Maintenance - Washable and Reusable! The step mat is easy to maintain. When the adhesive strength decreases due to dirt, you can wipe the surface of the mat with a special detergent or water to clean off the dirt, restoring the adhesive strength so it can be used repeatedly. (If there is a high volume of foot traffic, increasing the cleaning frequency can help maintain the cleaning effect.)
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★Example Installation Locations Effective results can be achieved by installing in areas with high foot traffic, such as factory corridors, employee changing rooms, backyards, and entrances to workrooms. It captures dust and hair generated when people or carts move, keeping the work area environment clean. In addition to shoe soles, it can also be used to remove dirt from the tires of lightweight carts weighing around 100 kg.
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★Example of Installation Location An air shower that blows away dust before entering a clean area. It effectively removes dust attached to the body, but tends to overlook dirt on shoe soles. By installing it before or after the air shower, it helps keep the cleanroom clean and prevents foreign matter contamination and hair issues.
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★Example of Installation Locations We also recommend installation as a carpet! It can be laid out in changing rooms, air showers, and the ante-room of clean rooms. It adsorbs dust from hair and clothing, as well as debris blown away by air, preventing contaminants from entering important areas.
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★Example of Installation Location It is important to lay it in a place where people will definitely stop, so it is ideal in front of the handwashing station. Since I believe everyone will wash their hands before entering the work area, I highly recommend installing it in this location.
Line up(6)
Model number | overview |
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SM01-11001 | 3mm thick, 900×600×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11002 | 3mm thick, 1200×900×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11003 | 3mm thick, 895×450×3.0mm (thin type that can also be installed in front of sliding doors) |
SM01-11004 | 6mm thick, 900×600×6.0mm |
SM01-11005 | 6mm thick, 1200×900×6.0mm |
Custom Size | ※In addition to the above, we also accept cuts to your desired size. (Maximum size: 5000×1200mm) |
catalog(5)
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Company information
Solving your problems with urethane gel! We can create from just one prototype! Exile's urethane gel is an ultra-soft elastomer material that combines 'softness,' 'self-adhesiveness,' 'elasticity,' and 'durability,' which cannot be achieved with conventional rubber-based materials. We are solving problems for everyone across a wide range of industries! ◆ Foreign object countermeasures start from the ground! Adhesive mat for shoe soles and lightweight carts [Step Mat] ◆ The world's first! Clean tire marks from lifts and similar equipment! Adhesive mat for heavy vehicles [Lift Mat] ◆ Captures dust and hair floating in air showers! Adhesive sheet for walls [Dust Catcher] ◆ Unprecedented human skin-like touch! Create your own medical-related palpation models and figures! Ultra-soft molding resin [Human Skin Gel] ◆ For fixing jigs and preventing slipping! [Pit Cushion Sheet] ◆ For vibration damping, earthquake measures, and shock absorption! [Gel Tack], [Hyper Gel Sheet], and many more... We listen to each of your concerns and suggestions, and we will solve your problems based on the experience we have cultivated as a research and development-oriented manufacturer! Additionally, we can create prototypes from just one piece, so please feel free to contact us!