Taguchi Method (MT System) Product Quality Control and Inspection Solution
MTSystem
Is it the same as always? By observing the movements of the production line, we can monitor whether the expected quality products are being produced. Of course, product inspections can also be conducted.
The "Predictive Monitoring Solution MTSystem," which prevents equipment and device failures by identifying unusual conditions in the plant from the beginning, is utilized as part of the "next-generation maintenance" that monitors the state. However, is it only the production equipment that is "different from usual"? In fact, there is also the possibility that the finished product may not be of good quality. Depending on the monitoring of the production process, our "MTSystem" can also be used for quality control. Since it is based on quality engineering, the Taguchi Method, it may be natural for factories that conduct QC rigorously to utilize it. However, the reality may be whether a solid continuous monitoring system is in place... Ultimately, isn't it the case that the results are based on sampling inspections conducted after production? It is expected that labor shortages will become more serious in the future. The scope that one person must manage will expand and become more complex. Even in such circumstances, why not ensure that the process of creating "products" that can be designed with market quality using the Taguchi Method is thoroughly managed with MTSystem along with product quality, so that they can be reliably released to the market? We encourage you to consider this.
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basic information
The product we offer is exactly the same as the "Predictive Monitoring Solution MTSystem." It can be integrated and utilized with the edge gateways for IIoT that various companies have recently started selling. Monitoring the status using the "andon" method to check for production yield issues is often the first step, but if we do not monitor quality efficiently, ultimately "sampling inspections" become essential, and placing skilled personnel there means they cannot be utilized for multiple purposes. It is a waste for capable individuals to only face semi-finished products when they could be fully engaged in product and personnel development. By simultaneously monitoring both the product and the manufacturing process, we can achieve "full inspection within the manufacturing process." Why not try the "trial version" first? We also provide solutions tailored to your actual situation, including offerings with edge gateways, combined use with analog measurements, embedded communication, and integration with the cloud. We support the ongoing efforts of digital transformation (DX) that build up step by step. *There are Raspberry Pi and Windows versions available. *This product utilizes patents from Mitsubishi Heavy Industries, Ltd.
Price information
The price varies depending on the number of items involved. The trial version is priced under 100,000 yen including PC. Please contact our company! We can also provide a trial version combined with measurement IoT and a model integrated with cloud services for data management. By using the "IoT and AI Infrastructure Concierge Service," which broadly supports digital transformation (DX), we can further contribute to realizing your vision.
Price range
P3
Delivery Time
※A trial version is also available. Please search with iBRESS MTsystem. (Currently on sale from Belchild Co., Ltd.)
Applications/Examples of results
The "Predictive Monitoring Solution MTSystem" can be applied to all items for detecting anomalies in various equipment and plants from their normal state. The "Predictive Monitoring Solution MTSystem" is currently being utilized in remote monitoring services for gas turbine power generation facilities around the world. It is increasingly being used by manufacturers who sell various devices/systems to prevent overlooking anomalies when remotely monitoring their own products. We also offer consulting on how to use the system, as well as engineering that includes monitoring systems for specific applications. It is also possible to add options to the iBRESS cloud. We receive numerous inquiries regarding the use of the trial version for PoC activities for your own AI, as well as integration into monitoring your products, adding options to maintenance devices, and adding functions to measuring instruments.
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Our company is a member of the Mitsubishi Heavy Industries Group, serving as a design technology partner for Mitsubishi Heavy Industries, where we engage in planning and mechanical design of prime movers (steam turbines/boilers, gas turbines, water turbines), pumps, and various plants, as well as instrumentation control system planning and electrical design. In response to the increasingly diverse and sophisticated needs of our customers, we will continue to challenge ourselves to enhance our technical capabilities, streamline operations, and reduce costs based on the trust we have built with users. Through this, we are expanding our activities to contribute to society by providing the products and engineering capabilities we have developed so far. Alongside the sale of products related to IoT, manufacturing DX, and on-site/state monitoring, we will focus on customizations, system construction, and realizing your ideas. We encourage you to consider utilizing our services. https://eng.power.mhi.com