Kyoei Hardware has solved the problem that was no good no matter where you asked!
We would like to introduce a development case of the magnet catch yoke for video decks handled by Kyoei Kanamono Seisakusho. We received a request from a magnet manufacturer asking us to create a "rust-free magnet yoke." When we inquired about the intended use and processing, we learned that they were using Parkerizing and applying a boiling treatment (annealing) after assembly. However, there were issues with the boiling treatment after delivery, and we worked on resolving the problem in consultation with our plating partner. 【A Twist in the Design】 ■ Adoption of tin-cobalt plating ■ Elimination of overlapping between products by adding convex processing *For more details, please refer to the PDF document or feel free to contact us.
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【Results and Achievements of Development】 ■ Sales of the magnet manufacturer tripled ■ Cumulative sales volume of 200 million units (3 million units per month) ■ Quality recognized and adopted for other products ■ Annual sales increased from 300 million to 1 billion *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company, Kyoei Kanamono Seisakusho Co., Ltd., does not own a factory. In the past, we had a full set of equipment for manufacturing press machines and molds, and we also had employee dormitories and a baseball team. However, as the times changed and in response to further demands from our customers, we began to face many issues, such as opportunity losses due to limitations of in-house equipment, and even if we introduced automation equipment, it took time to master that equipment and costs became high. In light of this, we have transitioned to a system where we collaborate with partner factories that specialize in each process to propose optimal quality and cost to our customers. (There are many factories specializing in parts processing around us and in nearby Higashi-Osaka.) Thanks to this, we have been able to focus on more complex and advanced product development, receiving high praise from many major manufacturers and partner companies. Moving forward, we will continue to pursue satisfying proposals that add a twist to a more competitive society, striving to realize a manufacturing industry that thrives together.