A fully automatic retort sterilizer capable of handling high-pressure steam sterilization to pressurized cooling while keeping samples packaged. There are numerous case studies of implementation utilizing various subsidies.
It can automatically process high-pressure steam sterilization of primarily packaged foods without breaking the bags, and handle pressurization and storage up to shower water cooling. It is suitable for the production or development of small lots of retort foods and liquid-packed products. 【Features】 - Space-saving and low running costs without the need for large boilers - Capable of processing 96 pouches at once for flat pouches measuring 180×140×20mm - Fully automatic operation with just a button press once sterilization conditions are set - Standard equipped with temperature sensors and recorders to measure the center temperature of food - Control possible using the "F value" to assess the effectiveness of sterilization - No installation notification required due to being a small pressure vessel 【Applicable Industries】 Food, healthcare, packaging materials, medical, welfare 【Benefits of Implementation】 - Business expansion or transition from dining out to ready-made meals (food manufacturing → distribution) - Ideal for small-batch production of various products such as private brands, samples, and trial products - Efficiency through bulk preparation - Minimization of food waste - Reduction of running costs 【Sample Demo】 We accommodate various requests such as "I want to confirm sterilization effectiveness and flavor before purchase." *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Specifications】 ■ Pressure vessel size/capacity φ400×H650mm/96L ■ Sterilization temperature range 60℃ to 121℃ ■ Operation Fully automatic from automatic water supply to heating, pressurization and steam sterilization, pressure maintenance and shower (submersion) cooling, to exhaust and drainage. ■ Sterilization heat source Steam generated by built-in electric heating pipe heater. ■ Pressure regulator Digital pressure regulator, pressure sensor. ■ Pressurization device Air compressor (separate). ■ Cooling Automatic control of tap water supply and drainage from two spray nozzles at the top of the can, with water level detection device. ■ Power supply Main unit: AC200V, single phase, 30A or more Compressor: AC100V, 15A or more. ■ Water supply/drainage and water level detection Water supply for steam generation and cooling can be handled with a tap that has a water pressure of about 0.2MPa. ■ Safety devices Dry run prevention device, overpressure prevention device, pressure safety valve, leakage breaker, lid lock detector. ■ Optional items (accessories) Wire mesh basket, partition, tray, sensor fittings. ■ External dimensions/weight W920×D560×H1130mm/115kg (excluding compressor). *For more details, please refer to the PDF document or feel free to contact us.
Price information
List price: ¥2,500,000 (excluding tax) Prices may vary depending on the sales channel, so please feel free to contact us.
Price range
P5
Delivery Time
Applications/Examples of results
Target industries and genres (for small to medium lot production or product development purposes) ■ Processed food manufacturing ■ Restaurants ■ Agricultural and seafood processing and sales ■ Prepared food manufacturing ■ Direct sales of agricultural/seafood products, roadside stations ■ Hotel food manufacturing ■ Gift food manufacturing ■ Hospital and nursing food manufacturing ■ Wedding and funeral services ■ Agricultural/Marine high schools and universities ■ Pet food manufacturing
Detailed information
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In the case of a self-standing pouch measuring 180mm×140mm×30mm, 20 bags can be stored in one basket, and a maximum of 60 bags (3 baskets) can be processed in one operation.
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When storing flat pouches measuring 180mm×140mm×20mm vertically, you can fit 24 bags in one basket, allowing for a maximum processing of 96 bags (4 baskets) in one operation.
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When laying flat a flat pouch measuring 180mm×140mm×20mm, you can store 20 bags in one basket, and a maximum of 60 bags (3 baskets) can be processed in one operation.
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When stacking cans of size No. 4 (φ75mm × 110mm), 18 cans can be stored in one basket, allowing for a maximum processing of 54 cans (3 baskets) in one operation.
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Company information
Alpu Co., Ltd. primarily engages in the design, manufacturing, and sales of sterilization equipment and culture equipment for bio-research and medical use in Hamura City, Tokyo. Additionally, the company is involved in the design, manufacturing, and sales of dryers and incubators for low-temperature and high-temperature processing, as well as the design, manufacturing, and sales of clean drying and dry heat sterilizers (for scientific use) and reliability testing equipment for semiconductors, among other businesses.
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