In machine safety/control safety, the weight of pneumatic solenoid valves is significant, and they are a very important part that connects the control system and the operating section.
1. Energy Isolation (Residual Pressure Treatment) 〇 Background and Purpose - Preventing accidents caused by residual pressure during maintenance ⇒ Safety against misoperation and unintended activation - Ensuring reliable energy isolation during emergency stops ⇒ Safety coordinated with power shutdown 〇 Related Standards - The U.S. OSHA "29CFR1910.147" stipulates energy isolation and ensures safety during maintenance through the following measures: ☆ Isolate power sources (electricity, pneumatic, hydraulic, etc.) ☆ Lock Out: Locking ☆ Tag Out: Clearly indicating the status with tags. ☆ Systematizing using double valves. 2. Prevention of Ejection 〇 Background and Purpose - After releasing pressure in the pneumatic system, during the process of re-supplying pressure, the phenomenon of cylinder ejection may occur, leading to accidents or damage to equipment. 3. Fall Prevention 〇 Background and Purpose - During maintenance and emergency stops, while pneumatic energy isolation and residual pressure treatment are performed, there can be problematic cases. In fall prevention for pneumatic cylinder lifting devices, especially when heavy objects or sheet metal fall, it is required to consider the safety of workers and prevent equipment damage.
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basic information
Examples of Air Pressure Safety Solutions - Hazards from Single-Acting Cylinders - Hazards from Double-Acting Cylinders - Pinch Points - Tooling or Product Damage - Fail-Safe Energy Isolation (Single Point or Partial) - Safe Exhaust - Press Machine Clutch/Brake - Counterbalance - Power Monitoring System - Vertical Loads - Safe Load Retention (Drop Prevention) - Cylinder Intermediate Stroke Positioning - Two-Hand Operation - Gentle Pressure Rise/Protrusion Prevention - Anti-Tie Down (Simultaneous Operation of Two-Hand Buttons) Machine Start-Up
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◎ Safety Exhaust: Cat.2 ◎ Safety Exhaust: Cat.4 ◎ Safety Exhaust with Ejection Prevention Function: Cat.4 ◎ Load Retention (Fall Prevention): Cat.2 ◎ Load Retention (Fall Prevention): Cat.3 ◎ Load Retention (Fall Prevention): Cat.4 ◎ Safety Cylinder Control: Cat.4 ◎ Safety Cylinder Control (Air Pilot): Cat.4 ◎ Energy Isolation: Cat.1 ◎ Energy Isolation with Ejection Prevention Function: Cat.1
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Ross Asia Co., Ltd. is the Japanese subsidiary of the American company Ross Controls (established December 1973). Since its founding in 1921 as a manufacturer of pneumatic equipment, Ross Controls has been widely adopted across various industrial sectors. Celebrating its 100th anniversary in 2021, the company now has manufacturing and sales bases in the United States, Germany, France, the United Kingdom, Japan, China, Brazil, India, and Canada, providing ISO-compliant products and products that meet safety standards in each country. Ross Asia covers the Asian region excluding China and India, manufacturing, selling, and servicing Ross products in accordance with the safety requirements of the core industries in each country. (ISO 9001 certified) [About Ross Controls] Based in Ferndale, Michigan, Ross is globally recognized as a leader in pneumatic valve design and manufacturing, as well as fluid power safety solutions and poppet valve technology. Ross provides standard and customized ROSS/FLEX solutions for industrial machinery and automation applications. Keywords: Ross Asia, machine safety, pneumatic safety, hydraulic safety