This is the 2013 compilation of the HINODE MS newsletter.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." [Features] - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.
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<2013 Annual Compilation> ● January Issue: Motor Base Leg ● February Issue: Aluminum Cooling Tower Blade ● March Issue: Cast Iron Pump Frame ● April Issue: Press Slide ● May Issue: Aluminum Applicator Screw Hole ● June Issue: Die-Cast Machine Link Housing ● July Issue: Marine Engine Block Framework ● August Issue: Forged Frame ● September Issue: Cast Iron Frame ● October Issue: Cassette Plate Screw Hole ● November Issue: Turret Folder Screw Hole ● December Issue: Cast Iron Casing Frame *If you have any questions or need further details about the achievements, please feel free to contact us.
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<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Steelmaking and Iron and Steel Related Achievements> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor base - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate If you have any questions, please contact us.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.
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