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  6. Detecting the timing for tool replacement! "Machining Abnormality Detection Device" *Demo available now!

Detecting the timing for tool replacement! "Machining Abnormality Detection Device" *Demo available now!

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last updated:Jul 15, 2022

竹中電機
竹中電機
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Notification to replace tools just before they become dull! Prevents machining defects and significantly reduces tool replacement frequency. A predictive maintenance measure for cutting tools.

The "Processing Abnormality Detection Device" developed by Takenaka Electric is a detection device that alerts users to abnormalities before cutting tools deteriorate and cause defects in workpieces. By implementing it in machine tools such as machining centers, users can visualize the conditions during processing loads in waveform, allowing for the detection of tool wear and breakage, and determining the appropriate timing for tool replacement. Additionally, since it utilizes clamp-type sensors, it can be retrofitted to existing equipment. 【Are you facing any of these issues with cutting tools?】 ■ Tool replacement is determined by the number of uses. If only we knew when to replace them, we could eliminate losses... ■ Tool replacements occur only after defects arise. Defective products inevitably appear before replacement... ■ If we could optimize the timing for cutting tool replacements, we could gain cost advantages... → These issues can be resolved with Takenaka Electric's Processing Abnormality Detection Device! * For product details, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us. * Demo units are available for loan! Please consult us through the inquiry form on our website.

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Detecting the timing for tool replacement! "Machining Abnormality Detection Device" *Demo available now!

ciu-thumbnail.jpg
ciu-thumbnail.jpg
  • Related Link - http://www.takenakadenki.co.jp/contents/ciu/

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basic information

【Benefits of Introducing Takeuchi Electric's "Processing Abnormality Detection Device"】 ◆ Reduction of processing defects ◆ Cost reduction of tools through appropriate tool replacement ◆ Measures for locations where processing defects occur ◆ Transmission of processing technology ◆ Countermeasures for labor shortages 【Target Equipment】 ◆ Numerical control machine tools ◆ Stable processing time ◆ Equipment processing the same product or workpiece ◆ Processing time of less than 20 minutes ◆ Processing that can capture changes

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P3

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Applications/Examples of results

Introduction to machine tools, starting with machining centers.

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[Instruction Manual] Processing Abnormality Detection Device (CIU-16-S)

[Instruction Manual] Processing Abnormality Detection Device (CIU-16-S)

MANUAL
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[User Manual] Processing Abnormality Detection Device (CIU-16-S) _ Quick Manual

[User Manual] Processing Abnormality Detection Device (CIU-16-S) _ Quick Manual

MANUAL
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[Case Study Materials] Tool Judgment Cases by CIU / Work Quality Cases by CIU

[Case Study Materials] Tool Judgment Cases by CIU / Work Quality Cases by CIU

PRODUCT
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[Catalog] Processing Abnormality Detection Device (CIU-16-S)

[Catalog] Processing Abnormality Detection Device (CIU-16-S)

PRODUCT
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Fundamentals of Cutting Tools - Three Methods for Tool Replacement Frequency

Fundamentals of Cutting Tools - Three Methods for Tool Replacement Frequency

TECHNICAL
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[Catalog] Insulation Resistance Monitoring Device_Overview (IRS Series in General)

[Catalog] Insulation Resistance Monitoring Device_Overview (IRS Series in General)

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[Case Study Material] Processing Abnormality Detection Device (CIU) _ Abnormality Detection Case

[Case Study Material] Processing Abnormality Detection Device (CIU) _ Abnormality Detection Case

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Notice of participation in 【Messenagoya 2019】.

  • Seminar・Event

Takeuchi Electric Co., Ltd. will be exhibiting at "Messe Nagoya 2019," which will be held from November 6 (Wednesday) to November 9 (Saturday). Venue: Port Messe Nagoya Dates: November 6 (Wednesday) to November 9 (Saturday) Hours: 10:00 AM to 5:00 PM *However, on the 8th (Friday), it will be open until 6:00 PM, and on the 9th (Saturday), until 4:00 PM. We will showcase our product, the "Machining Anomaly Detection Device (CIU-16-S)." [Application Examples] - Machine tools such as machining centers [We solve these problems!] - Missing small chipping of cutting tools leads to mass production of defective products... - Tool replacement is determined by the number of uses. If we knew the replacement timing, we could eliminate losses... [Product Features] - Visualizes the situation during machining load with waveforms. - Detects breakage and chipping of cutting tools. Prevents the "occurrence" and "outflow" of defective products, reducing costs! - Utilizes a clamp-type sensor, allowing for retrofitting to existing equipment. We sincerely look forward to your visit.

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竹中電機

竹中電機

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We provide a one-stop service from the sale of control equipment to design, manufacturing, construction, adjustment, and maintenance. We have developed various in-house products, such as "insulation resistance monitoring devices" and "processing anomaly detection devices," through a problem-solving process for production sites, and we are expanding nationwide. With the desire to "eliminate leakage fire incidents," we offer "insulation monitoring solutions" related to leakage monitoring systems in production environments. Going beyond the cutting edge. We fully support the transformation into smart factories with advanced technology.

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