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  6. Press crown crack repair, restoration, crack bolster casting.

Press crown crack repair, restoration, crack bolster casting.

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last updated:Dec 24, 2024

日之出水道機器 メカニカルスティッチ部
日之出水道機器 メカニカルスティッチ部
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"Not welding" metal crack repair! No thermal distortion occurs at all! Mechanical crack repair!

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve thermal curing, it does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Eliminates secondary damage ■ Maintains stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

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イプロス宣材.jpg

Press crown crack repair, restoration, crack bolster casting.

イプロス宣材.jpg
イプロス宣材.jpg
  • Related Link - http://www.hinodesuido.co.jp/index.html

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【Lineup】 ○S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves the pulling force of the base material ○T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate → Reinforces and restores repair areas → Suppresses the force that causes cracks to spread, strongly reinforcing the base material ○MS Bolt Hole Repair Insert → Female screw part to reinforce damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ● For more details, please contact us.

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Applications/Examples of results

<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Steel and Iron Related Achievements> - Forging press frame - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing If you have any other questions, please feel free to contact us.

catalog(10)

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MS Insert Operating Manual and Construction Procedure Manual

MS Insert Operating Manual and Construction Procedure Manual

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Pulp and Paper Equipment Repair Performance Collection

Pulp and Paper Equipment Repair Performance Collection

TECHNICAL
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Bolt hole repair insert "MS Insert"

Bolt hole repair insert "MS Insert"

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Mechanical stitch metal repair method without heat application 'MS Method'

Mechanical stitch metal repair method without heat application 'MS Method'

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Press Machine Repair Record Collection

Press Machine Repair Record Collection

TECHNICAL
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General Equipment Repair Performance Report

General Equipment Repair Performance Report

TECHNICAL
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Record of Repair Achievements for Steelmaking and Steel Equipment

Record of Repair Achievements for Steelmaking and Steel Equipment

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Record of Power Generation Equipment Repairs

Record of Power Generation Equipment Repairs

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Record of Ship Equipment Repair Achievements

Record of Ship Equipment Repair Achievements

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Cement Equipment Repair Performance Report

Cement Equipment Repair Performance Report

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日之出水道機器

日之出水道機器 メカニカルスティッチ部

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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.

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