A tough IoT "Factory Guardian" that can be used in factories such as metal product manufacturing.
Factory guard
IoT specialized for factories! A robust system upgraded around industrial PCs and more.
Factories have various environments such as oil smoke and vibrations. In IoT for manufacturing, performance that can continue to operate robustly even in such environments is required. The PCs used in "Factory Guardian" are manufactured by Advantech Co., Ltd., which has a proven track record as industrial PCs. Other network devices and sensors are designed and packaged with the premise of being used in factories. For manufacturing factories, we propose an IoT package from Yamashina. To address such questions and challenges... ● In environments with vibrations and oil smoke, electronic devices are likely to fail quickly. ● We want to use reliable equipment even in small and medium-sized manufacturing companies. All of the above challenges are resolved by Yamashina's "Factory Guardian." *For more details, please refer to the PDF or contact us.
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basic information
● Sensors, etc. After consulting, we will propose solutions that fit your factory. ● System (Software) It is built on the basis of edge computing. Since it processes and manages information from PLCs and sensors within the PC, security measures can be easily implemented. Additionally, it does not transmit large amounts of data to the cloud, allowing for operation at appropriate communication costs. The system is developed by Japan Rad Co., Ltd., which has been active as a system integrator since 1971. ● System (Hardware) We use devices from Advantech, a manufacturer of industrial PCs. They are suitable for use in tough factory environments. ● Output Information Production quantity, production progress, operating rate, number of abnormal occurrences, operating status by equipment (andon), real-time abnormal reports, abnormal history, analysis of operating status by time, analysis of non-operating factors by time, production pitch, and the above will be displayed as needed in graphs and tables for the entire factory, each line, each piece of equipment, each month, each day, etc.
Price information
The price varies depending on the scale of the system.
Delivery Time
※Approximately 3 to 4 months after the order is received.
Applications/Examples of results
The packaged IoT solutions, ranging from sensors to software, for the manufacturing industry have finally begun to be launched in the market. In the future, many implementations are expected to be considered due to the advantages of easy adoption. Our company, Yamashina, is engaged in the metal products business (screw manufacturing), and we will utilize this "Factory Guardian" to IoT-enable a total of 100 manufacturing machines of varying ages across two lines in our factory by April 2018. (Demonstration has been completed.)
Detailed information
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The operation status of the factory equipment is displayed in color-coded format. Production planned numbers, production actual numbers, production progress, operating rates, number of abnormalities, and the status of abnormalities are all displayed in a centralized manner.
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Production Real-Time Monitor It displays the current production plan numbers and actual numbers, production progress, operational status such as stoppage, standby, and operation, as well as a breakdown of reasons for inactivity.
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Operational Information Analysis Operational information such as stop, standby, and operation is displayed in a time series format, such as by day. At the same time, a breakdown of non-operational (reasons for stopping) is also displayed.
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Production Progress Analysis (Monthly) The planned production quantity and actual results will be displayed.
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Production pitch analysis It compares the production quantity per minute with the reference value and displays it in a graph.
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Company information
Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to localize tapping screws in 1954. The company holds data on over 200,000 types of screws and bolts, enabling the high-quality manufacturing of various shaped products. Recently, it has focused on investing in research and development, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. The company is committed to innovative technological development without being bogged down by history.
