It's easy to implement because it's a package! No know-how or skills are required! The IoT transformation of factories can be realized immediately.
The IoT package system "Factory Guardian" is developed based on models of manufacturing factories and is already an operational IoT system. Based on this track record, we offer a complete package that includes sensors, communication systems, cloud services, and PC software. We address the challenges of IoT implementation, such as the time and effort required to consider the appropriate parts and communication for the factory and to negotiate with each of these vendors. Additionally, there is no need for personnel who are well-versed in these areas. Are you facing any of these issues? - You don't have the time or capacity to consider the system from sensors to communication and monitoring... - There are no specialized personnel responsible for IoT... - You can't envision whether it can be used in your own factory... - You are interested in IoT but don't know how to approach it... - You want to improve quality and productivity by implementing IoT, but you don't have the personnel to handle it... ↓ ↓ ↓ "Factory Guardian" by Yamashina solves all of the above! *For more details, please refer to the PDF or contact us.
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basic information
● Sensors, etc. After consulting, we will propose solutions that fit the factory. ● System (Software) It is built on the basis of edge computing. Information from PLCs and sensors is processed and managed within the PC, making security measures easy to implement. Additionally, since large amounts of data are not sent to the cloud, it can be operated at appropriate communication costs. The system is developed by Japan Rad Corporation, which has been active as a system integrator since 1971. ● System (Hardware) We use devices from Advantech, a manufacturer of industrial PCs. They are suitable for use in tough factory environments. ● Output Information Production quantity, production progress, operating rate, number of abnormal occurrences, operating status by equipment (andon), real-time abnormal reports, abnormal history, analysis of operating status by time, analysis of non-operating factors by time, production pitch, and the above will be displayed as needed in graphs and tables for the entire factory, each line, each equipment, each month, each day, etc.
Price information
The price varies depending on the scale of the system.
Delivery Time
※Approximately 3 to 4 months after the order is received.
Applications/Examples of results
The packaged IoT solutions, from sensors to software, for the manufacturing industry have finally begun to be introduced to the market. In the future, many implementations are expected to be considered due to the advantages of easy adoption. Our company, Yamashina, is engaged in the metal products business (screw manufacturing), and we will utilize this "Factory Guardian" to IoT-enable a total of 100 manufacturing machines of different model years across two lines in our factory by April 2018. (Demonstration has been completed.)
Detailed information
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The operating status of factory equipment is displayed in color-coded format. Production planned numbers, production actual numbers, production progress, operating rates, number of abnormalities, and the status of abnormalities are all displayed in a centralized manner.
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Production Real-Time Monitor It displays the current production plan numbers and actual numbers, production progress, operational status such as stopped, waiting, and running, as well as a breakdown of reasons for inactivity.
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Operational Information Analysis Operational information such as stop, standby, and operation is displayed chronologically by day. At the same time, a breakdown of non-operational (reasons for stopping) is also displayed.
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Production Progress Analysis (Monthly) The planned production quantity and actual results will be displayed.
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Production pitch analysis It compares the production quantity per minute with the reference value and displays it in a graph.
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Company information
Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to localize tapping screws in 1954. The company holds data on over 200,000 types of screws and bolts, enabling the high-quality manufacturing of various shaped products. Recently, it has focused on investing in research and development, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. The company is committed to innovative technological development without being bogged down by history.