Introduction to the operation and management screen of [Factory Guardian] and the steps until implementation.
Introducing the operation and management screens for analyzing operational status and production progress, as well as the implementation steps!
"Factory Guardian" is an IoT package developed to improve production efficiency and quality in the manufacturing industry. It serves as a portal for monitoring the overall production quantities of the factory, providing easy-to-understand screens for analyzing operational status, production progress, production pitch, and abnormality management for each line and equipment. It also offers good traceability by displaying the history of abnormalities. Additionally, based on the package, we determine the appropriate implementation steps for our customers. [Screen Examples] ■ Overall factory monitoring (portal) ■ Real-time information for lines and equipment ■ Operational status analysis / production progress analysis / production pitch analysis (daily and monthly) ■ Time series information (production numbers, operational status, non-operational status) ■ Abnormality history ■ Abnormality management screen (tracing for 30 days) *For more details, please refer to the PDF document or feel free to contact us.
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【Steps to Introduce Factory Guard】 <1> ■ Network Requirements Definition (1 month) - Conduct an investigation of connection devices for each machine and define data acquisition methods. - Perform a preliminary design of the network and obtain estimates from construction companies. <2-1> ■ System Requirements Definition (1 month) - Final confirmation of system requirements definition. <3-1> ■ Function Additions and Modifications to Package Software - Make modifications if necessary. <2-2> ■ Equipment Ordering and Delivery (2 months) - Arrange with manufacturers such as ADVANTECH. <2-3> ■ Network Design (2 months) - Create a network configuration diagram and define the installation methods for each device to specify the construction process. <3-2/3> ■ Network Facilities (1 month) - Install devices, wire the internal LAN, connect IO modules, and install sensors. <4> ■ Integration Testing (1 month) - Begin information acquisition from devices and conduct software debugging. ◎ Through the above tasks, management methods for all target equipment can be anticipated, and it has been proven to be 100% achievable, reducing risks for subsequent cases. *For more details, please refer to the PDF materials or feel free to contact us.
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【Usage】 ■Manufacturing factories, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Established in 1917, during the dawn of mass production of screws in Japan, the company succeeded in producing the first domestic cross-recessed screws in 1949 and cooperated with the government to localize tapping screws in 1954. The company holds data on over 200,000 types of screws and bolts, enabling the high-quality manufacturing of various shaped products. Recently, it has focused on investing in research and development, working on tapping bolts with a diameter of 6mm or more, high-strength aluminum bolts, tapping screws for thin steel plates, and tapping screws for CFRP, which will support the next generation. The company is committed to innovative technological development without being bogged down by history.