We will repair metal cracks without applying heat! We will repair the cracks without causing thermal distortion.
【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.
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【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technique that physically repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced delivery times and lower costs. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole
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<Achievements in Cement Plant Equipment> - Gearbox Casing - Support Roller - Kiln Tire - Cement Mill Cover - Cement Mill Body - Girth Gear <Achievements in Power Generation Equipment> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Boiler - Internal Combustion Engine Crankcase <Achievements in Marine Related Equipment> - Crankcase - Freshwater Cooler - Housing - Intake and Exhaust Pipes - Air Clutch Bolt Holes <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging Press Frame - Cutting Machine - CRG - Cooling Tower Blades <Achievements in General Industrial Machinery> - Motor Base - Casting Equipment - Press Machine Frame - Press Machine Crown - Bolster - Slide - Upright - Vibrating Screen - Feeder - Connecting Rod - Press Bed - Injection Molding Machine Link Housing <Others> - Casting Prototypes - Aluminum Prototypes - Cast Iron Casting - Foundry - Industrial Machinery Parts Manufacturing - Injection Molding Machine Mold Fixing Bolt Holes - Platen - Piano Soundboard - Casing Bolt Holes - Exhaust Pipe Bolts If you have any questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.