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  6. [Case Study] Reducing Labor Costs with an Automatic Lubrication System

[Case Study] Reducing Labor Costs with an Automatic Lubrication System

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last updated:Dec 16, 2019

中部クリーン 名古屋営業所
中部クリーン 名古屋営業所
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Introducing an automatic refueling system that contributes to reducing labor costs! Here are some examples.

This is an introduction to a case study verifying whether the introduction of an automatic lubrication system not only provides convenience but also helps reduce costs at existing installation factories. We examined the cost calculation when on-site workers manually produced coolant fluid. Manually producing coolant fluid incurs significant labor costs annually. However, by utilizing a fully automatic lubrication system, all machines can be automatically lubricated, achieving almost zero time spent on coolant fluid production. As a result, it is possible to save 2,112,000 yen in just one year, and an impressive 10,560,000 yen over five years, leading to substantial reductions in labor costs. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic dilution supply device for coolant fluid, "FAM20A."

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[Case Study] Reducing Labor Costs with an Automatic Lubrication System

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  • Related Link - http://chubu-cl.com/

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[Example] <Cost calculation when one operator manages 4 machines in 1 module> ■ Producing 80 liters of 5% solution using 20 liters of water and 1 liter of concentrate, stirring and mixing - Time required: 5 minutes × 4 cups = 20 minutes ■ Transporting the finished coolant and injecting it into the machine - Time required: 5 minutes × 4 cups = 20 minutes ■ Calculation of labor costs (average unit price per minute: 50 yen/min) * Total time required: 20 + 20 = 40 minutes - Daily labor cost: 40 × 50 = 2,000 yen/day - Monthly cost: 22 (days) × 2,000 = 44,000 yen/month - Annual cost: 12 (months) × 44,000 yen = 528,000 yen/year - If four operators manage 4 modules with 16 machines 528,000 yen × 4 = 2,112,000 yen... * For more details, please refer to the PDF document or feel free to contact us. * The PDF document introduces the coolant automatic dilution supply device "FAM20A."

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For more details, please refer to the PDF document or feel free to contact us. The PDF document introduces the coolant liquid automatic dilution supply device "FAM20A."

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中部クリーン

中部クリーン 名古屋営業所

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Chubu Clean Co., Ltd. is a company involved in everything from water production to treatment. 【1. Environmental Maintenance Business】= We provide various devices and services related to environmental machinery, such as automatic coolant liquid dilution supply systems, floating oil recovery systems, sludge recovery systems, filtration systems, wastewater treatment facilities for factories, and centrifuges, contributing to environmental improvement, automation, factory automation (FA), cost reduction, labor-saving, and space-saving. 【2. Industrial Chemicals Sales Business】= We engage in the sale and service of industrial chemicals, including the sale of toxic and hazardous substances, general industrial and pharmaceutical products, and high-pressure gases. 【3. Construction Business】= We carry out water supply construction, installation of water quality analysis equipment, as well as wastewater treatment equipment, drainage treatment facilities, and wastewater reduction, along with maintenance of machinery. 【4. Lifestyle-Related Business】= We also perform renovations for water-related areas such as kitchens, washrooms, baths, and toilets, as well as solar power generation.

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