The dedicated software "NESTY" can simulate millions of layout combinations, expecting an improvement in yield of 1% to nearly 10%!
Tsukada Co., Ltd.'s nesting service uses the dedicated software "NESTY" to simulate millions of layout combinations, leading to cost reductions in material expenses through improved material utilization. 【Features】 ■ Layout methods accommodate from single item to multiple items ■ All elements in progressive die layout, such as material width and feed rail width, can be specified ■ CAD conversion and nesting can be done in-house 〇 Case Study 〇 ＜Manual Nesting＞ Material Weight: 194g Material Cost (100,000 sets): 4,074,000 yen ↓ ＜Automatic Nesting with "NESTY"＞ Material Weight: 175g Material Cost (100,000 sets): 3,675,000 yen ↓ Successfully saved 399,000 yen! *For more details, please download the PDF or feel free to contact us.
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basic information
<Fees and Delivery Time> 〇 If CAD data such as DXF data is available ・Fee: 8,000 yen ・Delivery Time: 3 hours from data acceptance 〇 If printed drawings are available ・Fee: 10,000 yen ・Delivery Time: 4 hours from drawing acceptance 〇 If hand-drawn sketches or physical items are available ・Fee: 12,000 yen ・Delivery Time: 4 hours from physical item acceptance *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
Detailed information
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[Example] Manual Nesting This was laid out manually. The work time is approximately half a day. It was arranged based on conventional experience and intuition. In this layout, the material weight per product set is 194g. If there is an order for 100,000 sets, the material cost is 4,074,000 yen. *Material unit price is 210 yen/kg.
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[Example] Automatic nesting by "NESTY" This is the result of layout using dedicated software. In this layout, the material weight per product set is 175g. If there is an order for 100,000 sets, the material cost is 3,675,000 yen. *Material unit price is 210 yen/kg.
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Company information
Tsukada Co., Ltd. has been engaged in the pressing and bending processing of blades such as scissors, knives, and nail clippers, as well as the drawing processing of covers for drainage pipes used in water areas since its establishment in 1970. We also manufacture the molds necessary for pressing. Equipped with three-dimensional measuring machines and image dimension measuring devices, we have a consistent in-house production process from mold design to processing and assembly. This allows us to accept transfer molds, even those made during the Showa era, using reverse engineering techniques with minimal necessary modifications. In recent years, many molds have been transferred to Tsukada Press due to the aging of representatives from long-established pressing companies and the lack of successors. We can digitize even the oldest molds using three-dimensional measuring machines and ensure a smooth production transfer. We can handle production lots ranging from a few hundred to several hundred thousand units. Please feel free to contact us.