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  6. [VA/VE Prototype Proposal Example] Development of Special Jigs

[VA/VE Prototype Proposal Example] Development of Special Jigs

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last updated:Dec 19, 2016

澤川鍛造工業
澤川鍛造工業
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Developed in-house a special fixture for thin-walled machining, achieving high-precision processing and reduced lead time.

Zawakawa Forging Industry Co., Ltd. is a company engaged in the manufacturing of cold-forged bearing parts, machining of hydraulic pump components, and the production of aluminum machined products. We have developed our own special jigs for thin-walled turning processing, achieving high-precision machining. Here, we introduce a case where we shortened four processes to two. [Consultation Details] ■Consultant: Construction Machinery Manufacturer ■Product Name: Ring Parts for Internal Gears of Travel Motors ■Content: When machining thin-walled parts on a lathe, the shape of the product deforms during processing, resulting in a lack of precision (roundness). Since broaching for gear cutting is performed in a subsequent process, roundness of 10μm and coaxiality of 15μm are required. *For more details, please refer to the catalog or feel free to contact us.

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[VA/VE Prototype Proposal Example] Development of Special Jigs

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  • Related Link - http://www.sawakawa.co.jp/work/jigu.html

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【Details】 ■Before Consultation - With a three-jaw chuck, when processing thin-walled products, the shape of the product would deform due to chuck pressure, so processing was done in four steps: rough cutting (2 steps) and finishing (2 steps). ■After Consultation - Achieved high-precision thin-walled lathe processing with a special fixture. - Reduced the rough cutting process, from 4 steps to 2 steps. 【Product】 ■Material: SCM440H ■Size: Outer diameter Φ160mm, t=9.9mm *For more details, please refer to the catalog or feel free to contact us.

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Zawakawa Forging Industry Co., Ltd. Company Profile

Zawakawa Forging Industry Co., Ltd. Company Profile

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澤川鍛造工業

澤川鍛造工業

Building materials, supplies and fixtures manufacturers

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Zawakawa Forging Industry Co., Ltd. primarily manufactures essential machine components, focusing on parts for hydraulic pumps and hydraulic motors that require precision, as well as bearing rings and automotive parts. Our company specializes in medium to large sizes ranging from 50 to 700 mm, thin-walled and high-precision lathe processing, and vanishing processing. We provide solutions through innovative ideas and technology tailored to our customers' needs. For inquiries regarding thin-walled high-precision lathe processing and vanishing processing, please feel free to leave it to us. We support our customers with reliable technology and creativity.

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