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  6. [VA/VE Prototype Proposal Example] Thin-Walled Turning Process

[VA/VE Prototype Proposal Example] Thin-Walled Turning Process

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last updated:Mar 09, 2023

澤川鍛造工業
澤川鍛造工業
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Introduction of a case study on thin-walled turning processing technology for large-sized materials.

Zawakawa Forging Industry Co., Ltd. is a company engaged in the manufacturing of cold-forged bearing products, machining of hydraulic pump parts, and production of aluminum machined products. The challenge of thin-walled processing is the "distortion" of products. To achieve high-precision machining, our company has focused on overcoming this challenge. In addressing the issues of thin-walled turning processing, we have conducted analyses of product specifications and material characteristics, in addition to our years of experience and machining technology, repeatedly engaging in trial and error. Through the accumulation of this machining know-how and ongoing verification, we have realized our unique thin-walled turning processing technology. [Consultation Details] ■ Consultant: Aluminum Wheel Manufacturer ■ Product Name: Aluminum Wheel / Aluminum Wheel Cover ■ Material: A6061 (Aluminum Forging Material) ■ Situation: After heat treatment (T6 treatment), turning processing causes a distortion of 0.8mm due to internal stress. ■ Size: Outer diameter Φ600mm, inner diameter Φ500mm, thickness = 42mm ■ Lot: 100 pieces per year *For more details, please refer to the catalog or feel free to contact us.

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01_usuniku_02.jpg

[VA/VE Prototype Proposal Example] Thin-Walled Turning Process

01_usuniku_02.jpg
01_usuniku_02.jpg
  • Related Link - http://www.sawakawa.co.jp/work/sensaku.html

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【Other Product Examples】 ■Material: A6061 (Aluminum Forging Material) ■Size: Φ498×Φ62×349mm, t=2.5mm ■Accuracy: ±Φ0.025mm *For more details, please refer to the catalog or feel free to contact us.

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  • 12.PNG

    【Other Product Examples】 ■Material: A6061 (Aluminum Forging Material) ■Size: Φ498×Φ62×349mm, t=2.5mm ■Accuracy: ±Φ0.025mm

  • 13.PNG

    【Other Product Examples】 ■Material: A6061 (Aluminum Forging Material) ■Size: Φ498×Φ62×349mm, t=2.5mm ■Accuracy: ±Φ0.025mm

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[Technical Case] Problem Solving with Technical Skills and Creative Ideas

[Technical Case] Problem Solving with Technical Skills and Creative Ideas

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Zawakawa Forging Industry Co., Ltd. Company Profile

Zawakawa Forging Industry Co., Ltd. Company Profile

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澤川鍛造工業

澤川鍛造工業

Building materials, supplies and fixtures manufacturers

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Zawakawa Forging Industry Co., Ltd. primarily manufactures essential machine components, focusing on parts for hydraulic pumps and hydraulic motors that require precision, as well as bearing rings and automotive parts. Our company specializes in medium to large sizes ranging from 50 to 700 mm, thin-walled and high-precision lathe processing, and vanishing processing. We provide solutions through innovative ideas and technology tailored to our customers' needs. For inquiries regarding thin-walled high-precision lathe processing and vanishing processing, please feel free to leave it to us. We support our customers with reliable technology and creativity.

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