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  6. [Technical Case] Achieving Thin-Walled Turning with Special Jigs

[Technical Case] Achieving Thin-Walled Turning with Special Jigs

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last updated:Nov 08, 2016

澤川鍛造工業
澤川鍛造工業
  • Official site

Experience in the construction industry! Introduction of in-house developed special jigs that achieve thin-walled turning processing.

Zawakawa Forging Industry Co., Ltd. is a company engaged in the manufacturing of cold-forged bearing parts, machining of hydraulic pump components, and production of aluminum machined products. We would like to introduce our achievements in developing a special fixture for thin-walled lathe machining that realizes high precision. 《Issue: "Deformation due to Chuck Pressure"》 When machining thin-walled products with a three-jaw chuck, the shape of the product deforms due to chuck pressure. As a result, we were processing through a total of four steps: rough machining and finishing. 《Solution》 We developed a special fixture in-house, achieving high precision and reduced processes. - The special fixture enables high-precision thin-walled turning machining. * Roundness: 10μm; Concentricity: 15μm - Reduced the rough machining process from four steps to two steps. 【Actual Product】 ■ Client: Construction machinery manufacturer ■ Product Name: Inner gear ring component for travel motor ■ Material: SCM440H ■ Size: Outer diameter Φ160mm, thickness = 9.9mm For more details, please refer to our catalog or feel free to contact us.

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02_jigu02.jpg

[Technical Case] Achieving Thin-Walled Turning with Special Jigs

02_jigu02.jpg
02_jigu02.jpg
  • Related Link - http://www.sawakawa.co.jp/work/jigu.html

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【Further Effects of Special Jigs】 ■ It is possible to secure large parts with outer diameters of Φ400 to Φ700 without distorting the product. ■ Even for products with large outer diameters or thin materials, it is possible to secure them without slipping. *For more details, please refer to the catalog or feel free to contact us.

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澤川鍛造工業

澤川鍛造工業

Building materials, supplies and fixtures manufacturers

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Zawakawa Forging Industry Co., Ltd. primarily manufactures essential machine components, focusing on parts for hydraulic pumps and hydraulic motors that require precision, as well as bearing rings and automotive parts. Our company specializes in medium to large sizes ranging from 50 to 700 mm, thin-walled and high-precision lathe processing, and vanishing processing. We provide solutions through innovative ideas and technology tailored to our customers' needs. For inquiries regarding thin-walled high-precision lathe processing and vanishing processing, please feel free to leave it to us. We support our customers with reliable technology and creativity.

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