Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or damaging the base material due to heat! Please feel free to consult with us.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → It does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since it does not use fire, there is no impact on the operating rate of other equipment or the environment For more details, please contact us or download the catalog.
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basic information
【Lineup】 ○S Bolt →Ensures airtightness and removes cracks →Well-thought-out screw structure achieves the pulling force of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate →Reinforcement and recovery of repair areas →Suppresses the force that causes cracks to spread and strongly reinforces the base material ○MS Bolt Hole Repair Insert →Female screw part to reinforce damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ●For more details, please contact us or download the catalog.
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Applications/Examples of results
【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steel and Iron Related Equipment> - Forging press frame - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press crown - Slide - Upright - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting - Manufacturing of industrial machine parts If you have any questions, please feel free to contact us.
Detailed information
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The MS method's approach to problem-solving in practice In addressing technical issues and cost-related problems in equipment maintenance, the MS method ensures stable quality through mechanical techniques and processing with jigs.
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Examples of MS method repairs (1) Combination of metal stitching and reinforcement plates (2) Installation of reinforcement plates only (3) Possible examples of corner repairs (4) Patch repairs (5) Repairs of broken areas (6) Construction of arcs and corners
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Damaged Bolt Hole Repair Insert "MS Insert" The "MS Insert" is a female thread part designed to repair damaged bolt holes. It embeds an insert with a special structure applied to the outer diameter thread area into the bolt hole, restoring it. Because it is difficult to pull out and does not put stress on the base material, it can also be applied to areas that are constantly exposed to vibration or at the ends. Compared to conventional products such as spring-type coils and self-tapping items, it improves precision and demonstrates groundbreaking effects in terms of durability. For more details, you can download the information below.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.
