★Minister of Economy, Trade and Industry Award★ Packaging of 40 chairs for export (heavy goods)
Export packaging with approximately three times the loading efficiency! Improvement case using reinforced cardboard "Naviace." Numerous examples of collective packaging available. Abundant achievements in reducing labor and weight, as well as environmental considerations.
In 2009, we received the highest award, the "Minister of Economy, Trade and Industry Award," at the Japan Packaging Contest. Thanks to the reinforced cardboard "Navi Ace," we achieved outstanding strength! By supporting/fixing heavy items weighing over 100 kg with just a small area, we significantly improved transportation efficiency. [Before Improvement] - Shipped in cardboard cases with six legs each - The cases were large A-type (0201) and required considerable labor for taping and palletizing, necessitating a large workspace and storage area - Not suitable for mass transportation [Improvement Goals] 1. Reduce overseas logistics costs by improving loading efficiency 2. Packaging and transportation in a stacked (high-stacking) state 3. Compliance with environmental regulations and recyclability for exports [After Improvement] 1. Reduced the number of necessary containers from three to one (from 540 legs per container to 1600 legs) 2. Thoroughly verified and optimized the ground angle of the base made of reinforced cardboard and the chair itself 3. Since everything, including the pallet, is made of cardboard, we meet export regulations and recyclability requirements [Improvement Effects] Number of necessary containers... Reduced by 67% Storage space... Reduced by 48% Working time... Reduced by 37% Packaging weight... Reduced by 41% Overseas logistics costs... Reduced by 33% Total cost... Reduced by 55%
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basic information
Nabiace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of typical logistics costs Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction through the design of packaging materials, which includes reducing packaging labor hours, improving transportation/loading efficiency, enhancing storage efficiency, ease of unpacking, and ease of disposal. ●Nabiace Co., Ltd.● ★Improvement examples https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp
Price information
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Price range
P2
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Applications/Examples of results
■Purpose For chair manufacturers For metal parts manufacturers (as similar designs) The Japan Packaging Technology Association, a public interest incorporated association, has received over 10 awards at the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy items. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" Logistics Award "700kg Roll Suspended Packaging" 2009: Minister of Economy Award "Collective Packaging for 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award "Two Rolls Suspended Packaging" 2011: Chairman of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "Support Lock - All Cardboard Packaging for Aircraft Seats"
Company information
In August 2023, our group company, Fukuno Cardboard Industry, completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). We expanded and relocated our facilities for the production of reinforced cardboard "Navi Ace" and cardboard pallets "Navi Palette." This strengthens our supply capacity from the Kanto region to the Tohoku region, and we have also renamed the company to "Navi Ace Kanto Co., Ltd." to establish a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Navi Ace/Navi Ace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts, machinery, and electronic devices to chemicals and food sectors. ■ Company Overview Company Name: Navi Ace Co., Ltd. (formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Sales Office/Logistics Center: Kameyama City, Mie Prefecture Kakegawa Factory: Kakegawa City, Shizuoka Prefecture Navi Ace Kanto: Itakura Town, Ora District, Gunma Prefecture
