Permanent measures for MS bolt hole repair, insert repair, thread hole repair, cast iron repair.
We will repair the damaged female threads, bolt holes, and broken female threads to the same size as the original.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, "thermal distortion" does not occur. There is no residual stress in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.
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basic information
【Basic Information】 The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions.
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Maritime Related Achievements> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes <Steel and Iron Related Achievements> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor base - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing If you have any other questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.