Powder metallurgy iron powder suitable for sintered parts, capable of handling high loads.
Various iron powders for Heganes high-load sintered gears.
Shortened the gear manufacturing process by 1/4! Reduced bending and impact stress by 15%! *Exhibited at the Automotive Technology Exhibition.
Our company offers a wide range of "powder metallurgy iron powder" suitable for high-load sintered parts, formulated with iron as the base and combined with nickel, chromium, molybdenum, and other elements! The technology of powder metallurgy has an extremely high material yield and requires less energy, making it widely adopted in various fields, including the automotive industry, as a "green technology." By optimizing materials, process conditions, and design, it is possible to reduce processes such as gear cutting compared to steel materials. This also enables lightweight and compact designs, as well as reduced noise for gears. 【Benefits of Powder Metallurgy】 - No gear cutting or hobbing required! Processes can be shortened to less than 1/4. - Over 20% weight reduction is possible without additional processing such as hollowing or thinning. - The number of manufacturing equipment and installation space can be reduced, allowing for a 40% reduction in capital investment. - Compared to conventional methods, bending and impact stress can be alleviated by 15%.
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basic information
High-load sintered gear application iron powder offers a wide range of options such as "Fe-Mo based pre-alloy powder," "Fe-Ni-Mo based ultra-low alloy powder," and "Fe-Cr-Mo based low alloy powder for ultra-high density," depending on the required characteristics and processing conditions. There is already a significant track record of adoption in high-strength sintered mechanical components, and with the latest technological developments, it has become an attractive alternative for the manufacturing of high-load gears, including automotive transmission gears. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.*
Price information
It varies depending on the material composition and process conditions, so please feel free to contact us.
Delivery Time
P2
※It may vary depending on the variety and quantity.
Applications/Examples of results
- Automotive (MT, AT, AMT, DCT, EV) transmission gears - Motorcycle transmission gears - Sprockets - High-load gears for various industrial equipment - Helical gears Additionally, sintered parts have already been widely adopted in high-strength components such as synchro hubs and crank sprockets. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
Company information
Heganes Co. started as a coal mining company in the village of Heganes in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganes' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as essential materials in many fields of industry. As the range of applications expands, we are developing a wide variety of products with different chemical compositions, particle sizes, and shapes, and Heganes continues to play a leading role in these developments, offering a rich and comprehensive product range unmatched by any other metal powder manufacturer, currently supplying over 3,500 types of products from 17 locations worldwide. Heganes Co. is globally active across the group towards achieving climate neutrality in all operations by 2037 to contribute to sustainable growth.