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  6. CK Flare Piping System

CK Flare Piping System

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last updated:Dec 26, 2015

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Shortening construction time and solving the shortage of skilled workers with the CK flare piping system!

<Flare Machine> In recent years, due to the inability to use fire on-site and the goal of shortening construction periods, pipes and fittings are processed and assembled in factories, with flanges welded to both ends of the processed pipes brought to the site. At the site, the prefabricated method, which only requires the installation of processed pipes, has become mainstream. The flare machine processes the ends of the pipes with a flare and connects them using loose flanges, eliminating the need for welding flanges. By using the flare machine, "cost reduction," "shortened delivery times," and "quality improvement" of processed pipes can be achieved. <Flare Fitting> A flare fitting is a welding-free fitting with a flare processed elbow. <W Flange> With fewer bolts than a standard loose flange, the bolts, nuts, and gaskets are preset (attached), which shortens construction time. It has obtained NETIS certification. <Flare Drum> Around valves and strainers, flare drums with flanges welded on both sides of short pipes are commonly used. With a flare drum, the loose flange makes bolt alignment easier, thus reducing construction time. <Flare Lap> Using a flare lap allows for loose flange connections, making installation work on-site easier. It shortens welding time compared to welding flanges.

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CK Flare Piping System

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フレアマシン.jpg

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<Flare Machine> The warm-up device has overcome the conventional issues of plating peeling and buckling of the Su pipe. The edges of the flare processing surface are at a right angle, allowing for a large effective joining area. The weight has been reduced by about 50% compared to conventional models, enabling replacement without the use of a crane. <Flare Joint> Reducing the number of welding points improves quality. Precision machining allows for an accurate 90°. By reducing the number of welding points, welding time is shortened, which can lead to faster delivery times. <W Flange> The number of bolts is fewer than that of a standard loose flange. Since bolts and nuts are pre-installed, there is no need to install them one by one, which reduces construction time. The W flange is installed after passing a flared pipe through the penetration, allowing for smaller penetration holes. Transporting and lifting can be done without setting the flange on the pipe, which reduces labor. <Flare Drum> Using a flare drum makes connections around the valve easier by allowing for loose flanges, simplifying construction. <Flare Lap> Compared to flanges, welding time is shorter, and on-site installation is easier with loose flanges, making bolt alignment straightforward and reducing construction time.

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What will CK Metal do next?" This is a phrase we hear from many customers at our annual "New Product Presentation." The desire to meet this great expectation has driven us to introduce numerous "world firsts," including cadmium-free and lead-free plating technologies, as well as cadmium-free and lead-free products that apply these technologies to fittings. We believe we have proven that, regardless of how mature a product or material may be, by reading the trends of the times and continuously innovating, we can create significant new possibilities. CK Metal possesses technologies and products that cannot be imitated by other companies. We have the power to constantly challenge ourselves with new endeavors. We are expected, we meet those expectations, and we exceed them. Our manufacturing spirit is always aiming for the "NEXT.

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