Eliminate internal defects with a unique binder PIM and achieve an extraordinary surface gloss.
World-class technology! A luxurious exterior surface and finely crafted functional interior.
"PIM (Powder Injection Molding)" is an abbreviation for powder injection molding, a method of injecting a mixture of fine powders such as metal or polymer microparticles and binders into a mold. At Atect, we accommodate a range of materials from metal alloys like titanium and stainless steel to ceramics such as alumina and zirconia, as well as nickel-free materials. We also achieve the integrated molding of intricate shapes in difficult-to-machine materials that were previously impossible. Our unique binder eliminates internal defects, and by polishing the surface, we achieve a level of surface gloss that is on a different dimension compared to conventional PIM. 【Features】 ○ Molding of a wide range of materials ○ Fine processing with net shape processing ○ Achieving a mirror finish due to the absence of internal defects For more details, please contact us or download the catalog.
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【Characteristics of the Atect "FULL-MOULD" Binder Supporting High-Precision Parts】 ○ High fluidity at molding temperature → Suitable binder design considering viscosity near molding temperature ○ Expansion characteristics within the molding die → Easy molding within the die due to high balas effect ○ High thermal decomposition during debinding → No residue after debinding, minimizing negative impact on sintered body quality 【Physical Properties of Atect Binder】 [For MIM] ○ Type: M1 / M3 → Density (g/cc): 0.966 / 0.968 → MFR (g/10min.): 106.4 / 42.2 → n: 1.80 / 1.84 → TG50% (℃): 382 / 398 → TG100% (℃): 510 [For CIM] ○ Type: C1 / CS13 → Density (g/cc): 0.983 / 0.919 → MFR (g/10min.): 645.7 / 1024.2 → n: 1.43 / 1.29 → TG50% (℃): 346 / 367 → TG100% (℃): 510 ● For more details, please contact us or download the catalog.
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Company information
Atect is a company composed of two stable existing businesses and a unique new business. The existing semiconductor materials business manufactures spacer tapes that protect LSI for FPD (Flat Panel Display), boasting a global market share of 70%. The second existing business, the hygiene inspection equipment business, produces petri dishes and culture media for microbiological testing, directly selling to over 14,000 food companies in Japan. In recent years, it has also expanded into the medical inspection field, including petri dishes for cancer testing. The third pillar, the PIM (Powder Injection Molding) business, is a technology that injects molded materials made by mixing metal or ceramic powders with binders. PIM offers high mass production capabilities and allows for the molding of complex shapes and a wide variety of materials, expanding into various fields such as automotive-related areas, including turbochargers, medical devices, and semiconductor-related equipment. Atect aims to be a "monozukuri" (manufacturing) company that delivers value across all industrial sectors through its three different businesses, with the motto "Oh, we can do that!" and continues to be a beneficial presence in society.