[Operational Improvement Case] Improvement of Press Roll Release Properties
Improvement case
Drug costs have decreased by 40% compared to conventional methods! Improved peelability has led to reduced draw and decreased paper break frequency!
There were many paper breaks during the press open draw, leading to low productivity, and even adding more chemicals to the roll doctor shower did not change the situation. Therefore, instead of using other companies' chemicals, we added 'High Touch SPH-3' at a rate of 2cc/min per 1m of sheet width. The chemical cost was reduced by 40% compared to before, and the press draw improved by 0.2 points. 【Case Summary】 ■Issues - There were many paper breaks during the press open draw, causing productivity issues. - Adding more chemicals to the roll doctor shower did not result in any changes. *For more details, please refer to the PDF document or feel free to contact us.
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**Case Summary** ■Issue - No visible dirt on the roll surface, but poor release properties Excessive tension on wet paper is causing paper breaks. ■Solution - Replaced with Hi-Touch SPH-3, adding 2cc/min per 1m of web width. ■Improvement Results - Frequency of paper breaks reduced to 1/4. - Chemical costs decreased by 40% compared to before. - Press draw improved by 0.2 points. *For more details, please refer to the PDF document or feel free to contact us.*
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Company information
Nisshin Chemical Research Institute Co., Ltd. has made long-standing efforts in the research and development of chemicals, using its Takatsuki headquarters factory as a research and development base. Based on manufacturing technology for surfactants, we are engaged in the new development of chemical agents related to textiles, wire drawing, and pulp, as well as research and development of surfactants, polymer chemical agents, and chemical application agents for oils and fats. We strive to develop customized products and technical services that match the needs of our users. Our lineup also includes defoamers, pipe cleaning agents, antistatic agents, and cutting agents for general industrial use. Please feel free to consult us first. We will evaluate your concerns in our lab and select and introduce the most suitable chemical agents. *Now recruiting manufacturing staff and technical positions at the Takatsuki factory!!! For more details, please click on the blue text below to visit the "Nisshin Chemical Research Institute Co., Ltd. homepage" and refer to the recruitment information.
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