Dissolving and removing metal soap! Cleaning the lubricant tank and piping of a copper wire manufacturer.
When performing metal processing with water-soluble lubricants, waste primarily composed of metal soaps is generated, leading to the accumulation of dirt in machines and pipes. This dirt causes a decline in product quality, as well as a reduction in the lifespan of processing tools and lubricants. By adding "Control QA-2" to the lubricant tank and circulating it for 24 hours, the accumulated waste in the pipes and tank can be removed. The cleaning solution only needs to be disposed of as waste, eliminating the need for complicated procedures. As a result, the dirt removal rate in the pipes significantly increased compared to using water or caustic cleaning methods. 【Case Summary】 ■ Issues - Waste primarily composed of metal soaps is generated when performing metal processing with water-soluble lubricants, leading to the accumulation of dirt in machines and pipes. - This dirt causes a decline in product quality and reduces the lifespan of processing tools and lubricants. *For more details, please refer to the PDF document or feel free to contact us.
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**Case Summary** ■Challenges - Manual high-pressure water cleaning was labor-intensive and could not completely remove dirt inside the pipes. ■Solution - Added "Control QA-2" to the lubrication tank. - By circulating it for 24 hours, waste accumulated in the pipes and tank was removed. - Since the cleaning solution only needs to be treated as waste liquid, there is no need for complicated tasks. ■Improvement Results - Compared to water and caustic cleaning, the dirt removal rate in the pipes significantly increased. - The absence of dirt in the pipes led to an improvement in the quality of the final product. *For more details, please refer to the PDF document or feel free to contact us.*
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Nisshin Chemical Research Institute Co., Ltd. has made long-standing efforts in the research and development of chemicals, using its Takatsuki headquarters factory as a research and development base. Based on manufacturing technology for surfactants, we are engaged in the new development of chemical agents related to textiles, wire drawing, and pulp, as well as research and development of surfactants, polymer chemical agents, and chemical application agents for oils and fats. We strive to develop customized products and technical services that match the needs of our users. Our lineup also includes defoamers, pipe cleaning agents, antistatic agents, and cutting agents for general industrial use. Please feel free to consult us first. We will evaluate your concerns in our lab and select and introduce the most suitable chemical agents. *Now recruiting manufacturing staff and technical positions at the Takatsuki factory!!! For more details, please click on the blue text below to visit the "Nisshin Chemical Research Institute Co., Ltd. homepage" and refer to the recruitment information.