Manufacturing repair rubber parts for overseas machinery without molds!
A customer who is engaged in semiconductor manufacturing equipment maintenance. There is a need to replace rubber parts incorporated into overseas manufacturing equipment. Importing them as service parts incurs very high costs and lead times, so they considered using general-purpose parts available domestically, but they were unable to use them because the sizes did not match precisely, causing them trouble. Issues: 1. Due to small lot sizes, it is difficult to create new molds. 2. There is no time to create molds from the perspective of lead times. 3. There are no part drawings, so they must manufacture based on the worn existing parts.
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basic information
We proposed to manufacture without a mold, using precision rubber cutting processing. Points: 1. Precisely measure the current product and restore its original shape considering the wear condition. 2. Select the optimal rubber material based on the current hardness and the applications we discussed. 3. By manufacturing without a mold and using precision cutting processing, we achieve better roundness and surface finish than general mold-formed products.
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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.