[Case Study] Preventing Product Deterioration with the Introduction of Localized Air Conditioning!
Prevent product deterioration with the introduction of localized air conditioning!
A customer manufacturing intermediate materials from chemical fibers expressed concerns that the temperature in their warehouse rises extremely high during the summer, which could lead to the deterioration of the stored products. They consulted us about implementing temperature management as part of their quality improvement efforts, in conjunction with the automatic filling and new packaging line installation. Issues: 1. The temperature must be kept below 29°C even during the hottest summer days. 2. The entire building has a large space, and managing the temperature throughout would require enormous costs. 3. The first floor contains a small bag packaging room and a product storage warehouse, while the second floor has equipment for cutting from the production line and transporting to the warehouse, necessitating an opening for a crane between the two floors. 4. During the construction period, the installation and setup of the newly introduced automatic filling machine and packaging line are scheduled, so careful planning is required.
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It was proposed to partition areas requiring temperature management and create a booth structure to reduce the initial and running costs related to air conditioning. Since the height of the building on the first floor is low, no ceiling will be installed in the booth; only walls will be constructed (using existing beams to erect support columns), and openings for cranes will be designed to be secured. The second floor will have a booth structure with a ceiling, as it is necessary to block heat from the building's roof. Points: 1. For fire prevention and improved air conditioning efficiency, the booth panels will have a double structure of non-combustible boards and insulation foam. 2. The second floor will be designed with seismic resistance by constructing a frame with H-beams and connecting it to a crane frame with sufficient strength. 3. The air conditioning units can be limited to specific areas, reducing open space, allowing relatively smaller units to perform adequately. 4. The construction schedule will be adjusted to ensure that the delivery and installation of equipment are not hindered.
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